Rule, 2016
A rule made under the The Energy Conservation Act, 2001.
Made under The Energy Conservation Act, 2001.
Text
Reproduced from the document India Code holds for this instrument. The Gazette prints Hindi and English side by side and this is the English; the Department's own PDF remains the authority. This instrument is long and the text is cut off here — follow the source for the remainder.
EXTRAORDINARY
PUBLISHED BY AUTHORITY
No. 225] NEW DELHI, THURSDAY, MARCH 31, 2016/CHAITRA 11 , 1938 Petroleum Refineries Petroleum Refineries Railways Railways- -Traction Traction Transportation GTKM Railways Railways Railways Railways – Production Production Production Production Facto Factories riesries ries etc Numbers Electricity Distribution Electricity Distribution Electricity Distribution Electricity Distribution Companies Companies
X 100
X X X X X X (v) (v)(v)
IIII
II Σ10 Σ10 Σ10 Σ10 axax ax -bx+c bx+c AY – SBC BY ) x MB AY SBC AY SBC BY MB AY AY X (100 – MB AY )% X MF AY
X WW
AY SBC AY MB AY MF AY WW AY BY X (100 – MB BY )% X MF BY
X WW
BY SBC BY MB BY MF BY WW BY BY BY =PP1 =PP1 BY BY + (PP2 + (PP2 BY BY *EFP2 *EFP2 BY BY ) + (PP3 ) + (PP3 BY BY *EFP3 *EFP3 BY BY BY BY PP1 PP1 BY BY PP2 PP2 BY BY
EFP2
EFP2
BY BY PP3 PP3 BY BY
EFP3
EFP3
BY BY BY PPi BY BY
EFP2
EFP2
BY BY BY BY BY BY
EFP3
EFP3
BY BY BY BY BY BY BY BY BY BY BY BY
EFP2
EFP2
BY BY
EFP3
EFP3
BY BY BY BY BY BY BY BY BY BY BY BY BY≠ 0 and PPi AY AY
AYAY
AY =PP1 =PP1 AY
AYAY
AY + (PP2 + (PP2 AY
AYAY
AY *EFP2 *EFP2 BY BY ) + (PP3 ) + (PP3 AY
AYAY
AY *EFP3 *EFP3 BY BY AY
AYAY
AY PP1 PP1 AY
AYAY
AY PP2 PP2 AY
AYAY
AY
EFP2
EFP2
BY BY PP3 PP3 AY
AYAY
AY
EFP3
EFP3
BY BY AY
AYAY
AY
AYAY
AY =PP1 =PP1 AY
AYAY
AY + (PP2 + (PP2 AY
AYAY
AY *EFP2 *EFP2 BY BY ) + (PP3 ) + (PP3 AY
AYAY
AY *EFP3 *EFP3 BY BY ) + (PP3 ) + (PP3 AY
AYAY
AY *EFP4 *EFP4 AY
AYAY
AY PP4 PP4 AY
AYAY
AY
EFP4
EFP4
AY
AYAY
AY
EFP4
EFP4
AY
AYAY
AY AY
AYAY
AY BY BY AY
AYAY
AY (i) (i)(i) = SCA BY BY BY BY BY BY BY BY (ii) = SCA AY AY AY AY AY AY AY AY BY (i) (i)(i) BY BY BY BY BY (ii) BY = SCAMP BY x EFSCAM BY
SCAMP
BY
EFSCAM
BY (iii) BY = SCACP BY x EFSCAC BY
SCACP
BY
EFSCAC
BY (iv) BY BY BY BY BY (v) (v)(v) BY BY x EFSHM BY BY
EFSHM
BY (vi) BY BY x EFSHC BY BY
EFSHC
BY (vii) BY = SHAP BY x EFSHA BY
SHAP
BY
EFSHA
BY (i) (i)(i) BY BY / SECSCA BY BY
SECSCA
BY (ii)
EFSCAM
BY = SECSCAM BY / SECSCA BY
SECSCAM
BY
SECSCA
BY
EFSCAC
BY = SECSCAC BY / SECSCA BY
SECSCAC
BY
SECSCA
BY (iv) BY BY / SECSCA BY BY
SECSCA
BY (v) (v)(v)
EFSHM
BY = SECSHM BY / SECSCA BY
SECSHM
BY
SECSCA
BY (vi) (vi)
EFSHC
BY = SECSHC BY / SECSCA BY
SECSHC
BY
SECSCA
BY (vii) (vii)
EFSHA
BY = SECSHA BY / SECSCA BY
SECSHA
BY
SECSCA
BY (i) (i)(i) AY AY AY AY AY BY (ii) AY = SCAMP AY x EFSCAM AY
SCAMP
BY
EFSCAM
AY BY (iii) AY = SCACP AY x EFSCAC AY
SCACP
AY
EFSCAC
AY BY (iv) AY AY AY AY AY BY (v) (v)(v) AY AY x EFSHM AY AY
EFSHM
AY BY (vi) AY AY x EFSHC AY AY
EFSHC
AY BY (vii) AY = SHAP AY x EFSHA AY
SHAP
AY
EFSHA
AY BY AY
AYAY
AY
SECP
SECPSECP
ii i AY
AYAY
AY BY BY (i) (i)(i) = MA BY BY BY BY BY BY BY BY (ii) = MA BY AY AY AY AY AY AY AY (i) (i)(i) BY = OpP BY x EFOP BY OpP BY
EFOP
BY (ii) BY = StP BY BY StP BY BY BY BY BY BY BY BY = PFP BY
X EFPF
BY PFP BY
EFPF
BY (v) (v)(v) BY = BaP BY BY BaP BY BY (vi) BY = InP BY BY InP BY BY (vii) (vii) BY =BiP BY BY BiP BY BY (i) (i)(i)
EFOP
BY BY / SECMA BY
SECOP
BY
SECMA
BY (ii) BY BY / SECMA BY BY
SECMA
BY (iii) BY BY / SECMA BY BY
SECMA
BY (iv)
EFPF
BY = SECPF BY / SECMA BY
SECPF
BY
SECMA
BY (v) (v)(v) BY = SECBaBY / SECMA BY
SECMA
BY (vi) BY BY / SECMA BY BY
SECMA
BY (vii) (vii) BY BY / SECMA BY BY
SECMA
BY (i) (i)(i) AY = OpP AY x EFOP AY OpP AY
EFOP
AY BY (ii) AY = StP AY AY StP AY AY BY (iii) AY AY AY AY AY BY (iv) AY = PFP AY
X EFPF
AY PFP AY
EFPF
AY BY (v) (v)(v) AY = BaP AY AY BaP AY AY BY (vi) AY = InP AY AY InP AY AY BY AY =BiP AY AY BiP AY AY BY AY
AYAY
AY AY
AYAY
AY BY BY (i) (i)(i)
TECPS
AY x (A-WHR AY AY
TECPS
AY
A-WHR
AY AY (ii) AY AY
AYAY
AY BY BY /TEC /TEC BY BY AY BY TEC BY =(EXP AY -EXP BY )*[{(GHR AY /(1-APC AY GHR AY EXP AY EXP BY APC AY = FFB AY BY /1000 + FFSA AY x GCVSA BY /1000 +FFB AY x GCVLA BY FFB AY BY
FFSA
AY
GCVSA
BY FFB AY
GCVLA
BY (iii) �V �V�V (i) (i)(i) (i) (i)(i) = SECSHA * = SECCA * TCAEx = SECCA * TCAIm = ∑ P i xCF i i = SEC i ÷ SEC M P i SEC i SEC M = FFB AY BY /1000 + FFSA AY x GCVSA BY /1000 + FFLA AY x GCVLA BY FFB AY BY
FFSA
AY
GCVSA
BY FFB AY
GCVLA
BY (i (i(i (i) (ii) (iii)
(iii) (iii) i.
i.i.
BY BY TPH TPH AY
AYAY
AY TPH BY TPH AY SPC in AYSPC in AY BY BY TPH TPH AY
AYAY
AY (ii) (iii) xx )) = {[(ECP BY –RCP BY BY BY BY ]- [(ECP AY RCP AY AY AY AY ECP AY RCP AY AY WHR AY RCP BY ECP BY RCP BY BY WHR BY AY BY AY
AYAY
AY x x x x AY AY AY
AYAY
AY AY WHR AY AY AY
AYAY
AY x x x x {(OPCCF {(OPCCF AY
AYAY
AY AY
AYAY
AY -(OPCCF (OPCCF BY BY BY BY AY
AYAY
AY
OPCCF
OPCCFOPCCF
OPCCF
AY
AYAY
AY AY
AYAY
AY
OPCCF
OPCCFOPCCF
OPCCF
BY BY BY BY AY
AYAY
AY x {(OPCCF x {(OPCCF AY
AYAY
AY -PSCOCF
PSCOCF
AY
AYAY
AY -(OPCCF (OPCCF BY BY –PSCOCF
PSCOCF
BY BY AY
AYAY
AY
OPCCF
OPCCFOPCCF
OPCCF
AY
AYAY
AY
PSCOCF
PSCOCF
AY
AYAY
AY
OPCCF
OPCCFOPCCF
OPCCF
BY BY
PSCOCF
PSCOCF
BY BY AY - KHR BY AY BY) AY N NN N- -KHR KHR AY
AYAY
AY =KHR =KHR BY BY AY
AYAY
AY -% PC Cons % PC Cons BY BY AY KHR BY PC Cons AY PC Cons BY WHR AY N NN N- AY
AYAY
AY BY BY AY
AYAY
AY -% PC % PC Cons Cons BY BY AY BY PC Cons AY PC Cons BY i.
i.i.
TECPS
AY x (A-WHR AY AY
TECPS
AY
A-WHR
AY AY AY (F/G) AY
AYAY
AY BY BY /TEC /TEC BY BY AY BY TEC BY =(E=(E =(EXP XP AY AY EXP
EXPEXP
EXP BY BY )*[{(GHR )*[{(GHR AY
AYAY
AY -APC
APCAPC
APC AY
AYAY
AY GHR AY EXP AY EXP BY APC AY BY AY = FFB AY BY /1000 + FFSA AY x GCVSA BY /1000 + FFLA AY x
GCVLA
BY FFB AY BY
FFSA
AY
GCVSA
BY FFB AY
GCVLA
BY i.
i.i.
ii.
iii.
iv.
v.
v.v.
vi.
TECPS
AY x (A-WHR AY AY
TECPS
AY
A-WHR
AY AY AY AY
AYAY
AY BY BY /TEC /TEC BY BY AY BY TEC BY (EXP (EXP AY AY EXP
EXPEXP
EXP BY BY AY
AYAY
AY AY EXP AY EXP BY n=1 n=1 n=1 n=1 n=6 n=6 n=6 n=6 n=1 n=6 n=1 BY )^2-0.3815 x BY AY )^2-0.3815 x % Loading AY BY AY = FFB AY BY /1000 + FFSA AY x GCVSA BY /1000 + FFB AY x GCVLA BY FFB AY BY
FFSA
AY
GCVSA
BY FFB AY
GCVLA
BY (ii) (i)
(i) (i) (ii) (i) (i)(i) (ii) N NN N- -SEC
SECSEC
SEC CA AY { 0.00149 x ( Ash { 0.00149 x ( Ash CK CK AY
AYAY
AY Ash Ash CK CK BY BY ) x COKE ) x COKE HB HB AY
AYAY
AY x PR x PR BF BF AY AY { 0.00145 x ( Ash { 0.00145 x ( Ash CL CL AY
AYAY
AY Ash Ash CL CL BY BY ) x COAL ) x COAL HB HB AY
AYAY
AY x PR x PR BF BF AY AY { 0.0023 x ( Ash { 0.0023 x ( Ash CL CL AY
AYAY
AY Ash Ash CL CL BY BY ) x COAL ) x COAL HC HC AY
AYAY
AY x PR x PR CX CX AY AY { 0.00236 x ( Ash { 0.00236 x ( Ash CK CK AY
AYAY
AY Ash Ash CK CK BY BY ) x COKE ) x COKE HC HC AY
AYAY
AY x PR x PR CX CX AY AY { 0.0142 x ( Ash 142 x ( Ash CK CK AY
AYAY
AY Ash Ash CK CK BY BY ) x COKE ) x COKE RB RB AY
AYAY
AY x SEC x SEC SPP SPP AY
AYAY
AY x PR x PR BF BF AY AY { 0.0148 x ( Ash { 0.0148 x ( Ash CL CL AY
AYAY
AY Ash Ash CL CL BY BY ) x COAL ) x COAL RB RB AY
AYAY
AY x SEC x SEC SPP SPP AY
AYAY
AY x PR x PR BF BF AY AY { 0.00671 x ( Ash { 0.00671 x ( Ash CL CL AY
AYAY
AY Ash Ash CL CL BY BY ) x COAL ) x COAL RC RC AY
AYAY
AY x SEC x SEC SPP SPP AY
AYAY
AY x PR x PR CX CX AY AY { 0.00645 x ( Ash { 0.00645 x ( Ash CK CK AY
AYAY
AY Ash Ash CK CK BY BY ) x COKE ) x COKE RC RC AY
AYAY
AY x SEC x SEC SPP SPP AY
AYAY
AY x PR x PR CX CX AY AY [ { ( [ 1 + { 0.0161 x ( Ash [ { ( [ 1 + { 0.0161 x ( Ash CK CK AY
AYAY
AY Ash Ash CK CK BY BY ) } ] x [ 1 ) } ] x [ 1 ) } ] x [ 1 ) } ] x [ 1 - { 0.00481 x ( Ash { 0.00481 x ( Ash CK CK AY
AYAY
AY Ash Ash CK CK BY BY 1 } x 1 } x 1 } x 1 } x SEC
SECSEC
SEC CO
COCO
CO AY
AYAY
AY x ( PR x ( PR CB CB AY AY + PR + PR CC CC AY AY [ { 0.0161 x ( Ash [ { 0.0161 x ( Ash CK CK AY
AYAY
AY Ash Ash CK CK BY BY ) } x SEC ) } x SEC PC PC x ( CR x ( CR PB PB AY AY + CR + CR PC PC AY AY
N-SEC
CA AY Ash CK AY Ash CK BY Ash CL AY Ash CL BY
COKE
HB AY
COAL
HB AY
COAL
HC AY
COKE
HC AY PR BF AY PR CX AY
COKE
RB AY
COAL
RB AY
COAL
RC AY
COKE
RC AY SEC SPP AY = {(PR SP AY x SEC SP AY ) + (PR OP AY x SEC OP AY )+ (CR PP AY x SEC PP AY )} / (PR SP AY + PR OP AY + CR PP AY PR SP AY SEC SP AY PR OP AY SEC OP AY CR PP AY SEC PP AY SEC CO AY PR CB AY PR CC AY SEC PC AY CR PB AY CR PC AY O N NN N- -S SS SE EE EC CC C AS
ASAS
AS A AA AY YY Y =0.061 x [ 0.061 x [0.061 x [ 0.061 x [( (A AA Al ll l S SS S A AA AY YY Y A AA Al ll l S SS S B BB BY YY Y x x x x PR PR SP SP A AA AY YY Y (A AA Al ll l P PP P A AA AY YY Y A AA Al ll l P PP P B BB BY YY Y x x x x PR PR OP
OPOP
OP A AA AY YY Y N NN N- -S SS SE EE EC CC C AS
ASAS
AS AY
AYAY
AY Al S AY = Al O Al S BY = Al O Al P AY = Al O Al P BY = Al O PR SP AY PR OP AY N NN N- -S SS SE EE EC CC C AB
ABAB
AB A AA AY YY Y =0.093 x [ 0.093 x [0.093 x [ 0.093 x [( (A AA Al ll l BB BB A AA AY Y Y Y -A AA Al ll l BB BB B BB BY YY Y x x x x P PP PR RR R BF BF A AA AY YY Y (A AA Al ll l CB CB A AA AY Y Y Y -A AA Al ll l CB CB B BB BY YY Y x x x x P PP PR RR R CX CX A AA AY YY Y N NN N- -S SS SE EE EC CC C AB
ABAB
AB AY
AYAY
AY Al BB AY = Al O Al BB BY = Al O Al CB AY = Al O Al CB BY = Al O PR BF AY PR CX AY O O BP BP CK CK = BP = BP OC
OCOC
OC + BP + BP IC
ICIC
IC (BP (BP OC
OCOC
OC BY BY x x x x SEC
SECSEC
SEC OC
OCOC
OC BY BY ) + (BP ) + (BP IC
ICIC
IC BY BY x SEC x SEC IC
ICIC
IC (BP (BP OC
OCOC
OC AY
AYAY
AY x SEC x SEC OC
OCOC
OC AY
AYAY
AY ) + (BP ) + (BP IC
ICIC
IC AY
AYAY
AY x SEC x SEC IC
ICIC
IC IC N NN N- -SEC
SECSEC
SEC CM CM AY
AYAY
AY = [SEC [SEC OC
OCOC
OC AY
AYAY
AY x {BP x {BP OC
OCOC
OC AY
AYAY
AY (BP (BP OC
OCOC
OC BY BY x BP x BP CK CK AY
AYAY
AY / BP / BP CK CK BY BY + [SEC [SEC IC IC x {BP x {BP IC
ICIC
IC AY
AYAY
AY (BP (BP IC
ICIC
IC BY BY x BP x BP CK CK AY
AYAY
AY / BP / BP CK CK BY BY
N-SEC
CM AY SEC OC AY SEC IC BP OC AY BP IC AY BP OC BY BP IC BY BP CK AY = BP OC AY + BP IC AY BP CK BY = BP OC BY + BP IC BY (i) (i)(i) ] = N-SEC PS AY [TEC AY x (AWHR AY AY AY x1000] N NN N- -SEC
SECSEC
SEC PS PS AY
AYAY
AY TEC
TECTEC
TEC AY
AYAY
AY
AWHR
AWHRAWHR
AWHR
A AA AY YY Y AY
AYAY
AY AY
AYAY
AY AY SEC
SECSEC
SEC PE
PEPE
PE AY
AYAY
AY =[{(EXP =[{(EXP AY AY AY
AYAY
AY -APC
APCAPC
APC AY
AYAY
AY AY
AYAY
AY x 1000)] x 1000)] x 1000)] x 1000)] – –[{(EXP [{(EXP BY BY x x x x ((GHR ((GHR BY BY -APC
APCAPC
APC BY BY BY BY N NN N- -SEC
SECSEC
SEC PE
PEPE
PE AY
AYAY
AY SEC
SECSEC
SEC AY
AYAY
AY GHR AY GHR BY EXP AY EXP BY APC AY APC BY AY BY N NN N- -SEC
SECSEC
SEC PRC PRC AY
AYAY
AY [ { ( 0.31 x PR [ { ( 0.31 x PR BF BF AY
AYAY
AY ) + ( 1.33 x PR ) + ( 1.33 x PR Cx Cx AY
AYAY
AY ) } / ( PR ) } / ( PR BF BF AY
AYAY
AY + PR + PR Cx Cx AY
AYAY
AY x [ { PR x [ { PR Mx Mx BY BY x ( PR x ( PR Mx Mx AY
AYAY
AY + PR + PR BF BF AY
AYAY
AY + PR + PR Cx Cx AY
AYAY
AY ) / ( PR ) / ( PR Mx Mx BY BY + PR + PR BF BF BY BY + PR + PR Cx Cx AY
AYAY
AY PR PR Mx Mx AY
AYAY
AY
N-SEC
PRC AY PR BF AY PR BF BY PR Cx AY PR Cx BY PR Mx AY PR Mx BY PP P PP P P PP P + P + P+ P + P + P + P+ P + P + P + P+ P + P + P + P+ P + P P PP P 1S 1S1S 1S + (P + (P+ (P + (P / Y / Y/ Y / Y ) + (P ) + (P) + (P ) + (P / Y / Y/ Y / Y ) + (P ) + (P) + (P ) + (P / Y / Y/ Y / Y ) = P ) = P) = P ) = P P PP P 2S 2S2S 2S + (P + (P+ (P + (P / Y / Y/ Y / Y ) + (P ) + (P) + (P ) + (P / Y / Y/ Y / Y + {(P + {(P+ {(P + {(P + P + P+ P + P ) / Y ) / Y) / Y ) / Y } + {(P } + {(P} + {(P } + {(P + P + P+ P + P ) / Y ) / Y) / Y ) / Y } + (P } + (P} + (P } + (P / Y / Y/ Y / Y ) = P ) = P) = P ) = P + P + P+ P + P P PP P 3S 3S3S 3S + (P + (P+ (P + (P / Y / Y/ Y / Y ) + (P ) + (P) + (P ) + (P / Y / Y/ Y / Y ) + (P ) + (P) + (P ) + (P / Y / Y/ Y / Y } + {(P } + {(P} + {(P } + {(P + P + P+ P + P ) / Y ) / Y) / Y ) / Y } + (P } + (P} + (P } + (P / Y / Y/ Y / Y ) = P ) = P) = P ) = P + P + P+ P + P + P + P+ P + P P PP P 4S 4S4S 4S + (P + (P+ (P + (P / Y / Y/ Y / Y ) + (P ) + (P) + (P ) + (P / Y / Y/ Y / Y ) = P ) = P) = P ) = P + P + P+ P + P P PP P 5S 5S5S 5S + (P + (P+ (P + (P / Y / Y/ Y / Y ) = P ) = P) = P ) = P P PP P 6S 6S6S 6S + (P + (P+ (P + (P / Y / Y/ Y / Y ) + (P + (P+ (P + (P / Y / Y/ Y / Y ) + (P ) + (P) + (P ) + (P / Y / Y/ Y / Y ) = P ) = P) = P ) = P + P + P+ P + P SEC IN SEC WH = Sec SEC BL = {SEC x P / (P + P SEC AX = { (SEC BL / Y ) + SEC SEC BI = { ( [ { (SEC BL / Y ) + SEC } x P + [ { (SEC BL / Y ) + SEC } x P / (P + P + P SEC BA = { ( [ { (SEC BL / Y ) + SEC } x P + [ { (SEC BL / Y ) + SEC } x P + [ { (SEC BI / Y ) + SEC } x P + [ { (SEC BI / Y ) + SEC } x P / (P + P + P + P SEC RS = { ( [ { (SEC BL / Y ) + SEC } x P + [ { (SEC BL / Y ) + SEC } x P + [ { (SEC BI / Y ) + SEC } x P + [ { (SEC BI / Y ) + SEC } x P / (P + P + P + P SEC SK = { (SEC BI / Y ) + SEC SEC WR = { (SEC BI / Y ) + SEC SEC SL = { SEC x P / (P + P SEC TS SEC PL = { (SEC SL / Y ) + SEC SEC HS = { ( [ { (SEC SL / Y ) + SEC } x P + [ { (SEC TS / Y ) + SEC } x P / (P + P SEC NS = { (SEC HS / Y ) + SEC SE = { (SEC HS / Y ) + SEC SEC PI = { (SEC HS / Y ) + SEC N NN N- -SEC
SECSEC
SEC PM PM AY
AYAY
AY [ { (SEC [ { (SEC[ { (SEC [ { (SEC IN
ININ
IN AY
AYAY
AY x P x P 1S 1S1S 1S AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC IN
ININ
IN BY BY x P x P 1S 1S1S 1S BY BY x {P x {P 1S 1S1S 1S AY
AYAY
AY P PP P 1S 1S1S 1S BY BY } / {P } / {P} / {P } / {P 1S 1S1S 1S AY
AYAY
AY + P + P+ P + P 1S 1S1S 1S BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC WH WH AY
AYAY
AY x P x P AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC WH WH BY BY x P x P BY BY x {P x {P AY
AYAY
AY P PP P BY BY } / {P } / {P} / {P } / {P AY
AYAY
AY + P + P+ P + P BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC BL BL AY
AYAY
AY x P x P 2S 2S2S 2S AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC BL BL BY BY x P x P 2S 2S2S 2S BY BY x {P x {P 2S 2S2S 2S AY
AYAY
AY P PP P 2S 2S2S 2S BY BY } / {P } / {P} / {P } / {P 2S 2S2S 2S AY
AYAY
AY + P + P+ P + P 2S 2S2S 2S BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC AX
AXAX
AX AY
AYAY
AY x P x P AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC AX
AXAX
AX BY BY x P x P BY BY x {P x {P AY
AYAY
AY P PP P BY BY } / {P } / {P} / {P } / {P AY
AYAY
AY + P + P+ P + P BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC BI
BIBI
BI AY
AYAY
AY x P x P 3S 3S3S 3S AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC BI
BIBI
BI BY BY x P x P 3S 3S3S 3S BY BY x {P x {P 3S 3S3S 3S AY
AYAY
AY P PP P 3S 3S3S 3S BY BY } / {P } / {P} / {P } / {P 3S 3S3S 3S AY
AYAY
AY + P + P+ P + P 3S 3S3S 3S BY BY ( [ {SEC ( [ {SEC( [ {SEC ( [ {SEC BA
BABA
BA AY
AYAY
AY x (P x (P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + {SEC + {SEC+ {SEC + {SEC BA
BABA
BA BY BY x (P x (P BY BY + P + P+ P + P BY BY + P + P+ P + P BY BY + P + P+ P + P BY BY + {SEC + {SEC+ {SEC + {SEC WR WR AY
AYAY
AY x P x P AY
AYAY
AY + {SEC + {SEC+ {SEC + {SEC WR WR BY BY x P x P BY BY x [ {P x [ {P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY {P {P{P {P BY BY + P + P+ P + P BY BY + P + P+ P + P AY
AYAY
AY + P + P+ P + P BY BY + P + P+ P + P BY BY / [ {P / [ {P/ [ {P / [ {P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + {P + {P+ {P + {P BY BY + P + P+ P + P BY BY + P + P+ P + P AY
AYAY
AY + P + P+ P + P BY BY + P + P+ P + P BY BY ( [ {SEC ( [ {SEC( [ {SEC ( [ {SEC RS RS AY
AYAY
AY x x x x (P (P(P (P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + {SEC + {SEC+ {SEC + {SEC RS RS BY BY x (P x (P BY BY + P + P+ P + P BY BY + P + P+ P + P BY BY + P + P+ P + P BY BY x [ {P x [ {P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY {P {P{P {P BY BY P PP P BY BY P PP P BY BY P PP P BY BY / [ {P / [ {P/ [ {P / [ {P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + P + P+ P + P AY
AYAY
AY + {P + {P+ {P + {P BY BY P PP P BY BY P PP P BY BY P PP P BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC SK SK AY
AYAY
AY x P x P AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC SK SK BY BY x P x P BY BY x {P x {P AY
AYAY
AY P PP P BY BY } / {P } / {P} / {P } / {P AY
AYAY
AY + P + P+ P + P BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC SL SL AY
AYAY
AY x P x P 4S 4S4S 4S AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC SL SL BY BY x P x P 4S 4S4S 4S BY BY x {P x {P 4S 4S4S 4S AY
AYAY
AY P PP P 4S 4S4S 4S BY BY } / {P } / {P} / {P } / {P 4S 4S4S 4S AY
AYAY
AY + P + P+ P + P 4S 4S4S 4S BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC TS TS AY
AYAY
AY x P x P 5S 5S5S 5S AY
AYAY
AY (SEC (SEC TS TS BY BY x P x P 5S 5S5S 5S BY BY x {P x {P 5S 5S5S 5S AY
AYAY
AY P PP P 5S 5S5S 5S BY BY } / {P } / {P} / {P } / {P 5S 5S5S 5S AY
AYAY
AY + P + P+ P + P 5S 5S5S 5S BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC PL PL AY
AYAY
AY x P x P AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC PL PL BY BY x P x P BY BY x {P x {P AY
AYAY
AY P PP P BY BY } / {P } / {P} / {P } / {P AY
AYAY
AY + P + P+ P + P BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC HS HS AY
AYAY
AY x P x P 6S 6S6S 6S AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC HS HS BY BY x P x P 6S 6S6S 6S BY BY x {P x {P 6S 6S6S 6S AY
AYAY
AY P PP P 6S 6S6S 6S BY BY } / {P } / {P} / {P } / {P 6S 6S6S 6S AY
AYAY
AY + P + P+ P + P 6S 6S6S 6S BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC NS NS AY
AYAY
AY x P x P AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC NS NS BY BY x P x P BY BY x {P x {P AY
AYAY
AY P PP P BY BY } / {P } / {P} / {P } / {P AY
AYAY
AY + P + P+ P + P BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC NS NS AY
AYAY
AY x P x P AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC NS NS BY BY x P x P BY BY x xx x {P {P{P {P AY
AYAY
AY P PP P BY BY } / {P } / {P} / {P } / {P AY
AYAY
AY + P + P+ P + P BY BY [ { (SEC [ { (SEC[ { (SEC [ { (SEC NS NS AY
AYAY
AY x P x P AY
AYAY
AY ) + (SEC ) + (SEC) + (SEC ) + (SEC NS NS BY BY x P x P BY BY x {P x {P AY
AYAY
AY P PP P BY BY } / {P } / {P} / {P } / {P AY
AYAY
AY + P + P+ P + P BY BY N NN N- -SEC
SECSEC
SEC SS SS AY
AYAY
AY = N = N= N = N- -SEC
SECSEC
SEC StT StT AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC StE StE AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC SpE SpE AY
AYAY
AY
N-SEC
SS AY
N-SEC
StT AY AY x PR BF AY / TP BF AY ) – ( T BY x PR BF BY / TP BF BY AY x PR CX AY / TP CX AY ) – ( T BY x PR CX BY / TP CX BY AY x PR DR AY / TP DR AY ) – ( T BY x PR DR BY / TP DR BY
N-SEC
StE AY AY x PR BF AY / TP BF AY ) – ( E BY x PR BF BY / TP BF BY AY x PR CX AY / TP CX AY ) – ( E BY x PR CX BY / TP CX BY AY x PR DR AY / TP DR AY ) – ( E BY x PR DR BY / TP DR BY
N-SEC
SpE AY AY x PR BF AY / TP BF AY ) – ( E BY x PR BF BY / TP BF BY AY x PR CX AY / TP CX AY ) – ( E BY x PR CX BY / TP CX BY AY x PR DR AY / TP DR AY ) – ( E BY x PR DR BY / TP DR BY T AY E AY E AY PR BF AY TP BF AY T BY E BY E BY PR BF BY TP BF BY T AY E AY E AY PR CX AY TP CX AY T BY E BY E BY PR CX BY TP CX BY T AY E AY E AY PR DR AY TP DR AY T BY E BY E BY PR DR BY TP DR BY N NN N- -SEC
SECSEC
SEC EC
ECEC
EC AY
AYAY
AY = N = N= N = N- -SEC
SECSEC
SEC ShA ShA AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShB ShB AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShC ShC AY
AYAY
AY
N-SEC
EC AY
N-SEC
ShA AY = { T ShA AY + ( 2.4 x E ShA AY ) } x PR ShA AY / TP ShA AY
N-SEC
ShB AY = { T ShB AY + ( 2.4 x E ShB AY ) } x PR ShB AY / TP ShB AY T ShA AY E ShA AY PR ShA AY TP ShA AY N NN N- -SEC
SECSEC
SEC BAF
BAFBAF
BAF AY
AYAY
AY = N = N= N = N- -SEC
SECSEC
SEC ShA ShA AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShB ShB AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShC ShC AY
AYAY
AY ... ... ........और (if N NN N- -SEC
SECSEC
SEC ShA ShA AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShB ShB AY
AYAY
AY = 0 (if N NN N- -SEC
SECSEC
SEC ShA ShA AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShB ShB AY
AYAY
AY
N-SEC
BAF AY
N-SEC
ShA AY = [ { ( BM ShA BY ShA BY ) + ( SA ShA BY x CVSA ShA BY ) + ( LA ShA BY x CVLA ShA BY ShA BY / TP ShA BY - [ { ( BM ShA AY ShA AY ) + ( SA ShA AY x CVSA ShA AY ) + ( LA ShA AY x CVLA ShA AY ShA AY / TP ShA AY
N-SEC
ShB AY = [ { ( BM ShB BY ShB BY ) + ( SA ShB BY x CVSA ShB BY ) + ( LA ShB BY x CVLA ShB BY x PR ShB BY / TP ShB BY - [ { ( BM ShB AY ShB AY ) + ( SA ShB AY x CVSA ShB AY ) + ( LA ShB AY x CVLA ShB AY x PR ShB AY / TP ShB AY BM ShA BY SA ShA BY LA ShA BY ShA BY
CVSA
ShA BY
CVLA
ShA BY PR ShA BY TP ShA BY BM ShA AY SA ShA AY LA ShA AY ShA AY
CVSA
ShA AY
CVLA
ShA AY PR ShA AY TP ShA AY N NN N- -SEC
SECSEC
SEC PA
PAPA
PA AY
AYAY
AY = N = N= N = N- -SEC
SECSEC
SEC ShA ShA AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShB ShB AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShC ShC AY
AYAY
AY
N-SEC
PA AY
N-SEC
ShA AY = [ { T ShA AY + ( 2.4 x E ShA AY ) } x PR ShA AY / TP ShA AY - { T ShA BY + ( 2.4 x E ShA BY ) } x PR ShA BY / TP ShA BY
N-SEC
ShB AY = [ { T ShB AY + ( 2.4 x E ShB AY ) } x PR ShB AY / TP ShB AY - { T ShB BY + ( 2.4 x E ShB BY ) } x PR ShB BY / TP ShB BY T ShA AY E ShA AY PR ShA AY TP ShA AY T ShA BY E ShA BY PR ShA BY TP ShA BY N NN N- -SEC
SECSEC
SEC NLU
NLUNLU
NLU AY
AYAY
AY = N = N= N = N- -SEC
SECSEC
SEC ShA ShA AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShB ShB AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShC ShC AY
AYAY
AY
N-SEC
NLU AY
N-SEC
ShA AY = ( [ { SEC ShA AY – ( [ {SEC ShA AY x TP ShA AY } -{T ShA AY + ( 2.4 x E ShA AY / [ TP ShA AY - CP ShA AY x PR ShA AY - [ { SEC ShA BY – ( [ {SEC ShA BY x TP ShA BY } -{T ShA BY + ( 2.4 x E ShA BY / [ TP ShA BY - CP ShA BY x PR ShA BY
N-SEC
ShB AY = ( [ { SEC ShB AY – ( [ { SEC ShB AY x TP ShB AY } -{T ShB AY + ( 2.4 x E ShB AY / [ TP ShB AY - CP ShB AY x PR ShB AY - [ { SEC ShB BY – ( [ { SEC ShB BY x TP ShB BY } -{T ShB BY + ( 2.4 x E ShB BY / [ TP ShB BY - CP ShB BY x PR ShB BY SEC ShA AY T ShA AY E ShA AY TP ShA AY CP ShA AY PR ShA AY SEC ShA BY T ShA BY E ShA BY TP ShA BY CP ShA BY PR ShA BY N NN N- -SEC
SECSEC
SEC UC
UCUC
UC AY
AYAY
AY = N = N= N = N- -SEC
SECSEC
SEC ShA ShA AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShB ShB AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC ShC ShC AY
AYAY
AY
N-SEC
UC AY
N-SEC
ShA AY = ( [ { SEC ShA AY – ( [ {SEC ShA AY x TP ShA AY } -{T ShA AY + ( 2.4 x E ShA AY / [ TP ShA AY - P ShA AY x PR ShA AY - [ { SEC ShA BY – ( [ {SEC ShA BY x TP ShA BY } -{T ShA BY + ( 2.4 x E ShA BY / [ TP ShA BY - P ShA BY x PR ShA BY
N-SEC
ShB AY = ( [ { SEC ShB AY – ( [ { SEC ShB AY x TP ShB AY } -{T ShB AY + ( 2.4 x E ShB AY / [ TP ShB AY - P ShB AY x PR ShB AY - [ { SEC ShB BY – ( [ { SEC ShB BY x TP ShB BY } -{T ShB BY + ( 2.4 x E ShB BY / [ TP ShB BY - P ShB BY x PR ShB BY SEC ShA AY T ShA AY ShA AY E ShA AY ShA AY TP ShA AY P ShA AY ShA AY PR ShA AY SEC ShA BY T ShA BY ShA AY E ShA BY ShA AY TP ShA BY P ShA BY ShA AY PR ShA BY NN N- -SECNO
SECNOSECNO
SECNO
AY
AYAY
AY = N NN N- -SEC
SECSEC
SEC EC
ECEC
EC AY
AYAY
AY +N +N+N +N- -SEC
SECSEC
SEC BAF
BAFBAF
BAF AY
AYAY
AY + N NN N- -SEC
SECSEC
SEC PA
PAPA
PA AY
AYAY
AY + N NN N- -SEC
SECSEC
SEC NLU
NLUNLU
NLU AY
AYAY
AY N NN N- -SEC
SECSEC
SEC UC
UCUC
UC AY
AYAY
AY
N-SECNO
AY
N-SEC
EC AY
N-SEC
BAF AY
N-SEC
PA AY
N-SEC
NLU AY
N-SEC
UC AY N NN N- -SEC
SECSEC
SEC AY
AYAY
AY = A = A= A = A- -SEC
SECSEC
SEC AY
AYAY
AY [N NN N- -SEC
SECSEC
SEC CA
CACA
CA AY
AYAY
AY + N NN N- -S SS SE EE ECC CC AS
ASAS
AS A AA AY YY Y N NN N- -S SS SE EE ECC CC AB
ABAB
AB A AA AY YY Y N NN N- -SEC
SECSEC
SEC CM CM AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC PS PS AY
AYAY
AY + N + N+ N + N- -SEC
SECSEC
SEC PE
PEPE
PE AY
AYAY
AY + N NN N– SEC
SECSEC
SEC PRC PRC AY
AYAY
AY +N NN N- -SEC
SECSEC
SEC PM PM AY
AYAY
AY +N NN N- -SEC
SECSEC
SEC SS SS AY AY +N NN N- -SECNO
SECNOSECNO
SECNO
AY
AYAY
AY
N-SEC
AY
A-SEC
AY
N-SEC
CA AY N NN N- -S SS SE EE EC CC C AS
ASAS
AS AY
AYAY
AY N NN N- -S SS SE EE EC CC C AB
ABAB
AB AY
AYAY
AY
N-SEC
CM AY N NN N- -SEC
SECSEC
SEC PS PS A AA AY YY Y N NN N- -SEC
SECSEC
SEC PE
PEPE
PE AY
AYAY
AY PRC
N-SEC
PM AY
N-SEC
SS AY
N-SECNO
AY SEC
SECSEC
SEC AY
AYAY
AY
7. Se ii.
iii.
Σ5 = SI to EMP in BY + SMS to EMP in BY + FeCh to EMP in BY+ FeMn to EMP in BY+ SiMn to EMP in BY+ PI to EMP in BY+ FeSi to EMP in BY + Rolling Mill to EMP in BY = SI to EMP in AY + SMS to EMP in AY + FeCh to EMP in AY + FeMn to EMP in AY + SiMn to EMP in AY + PI to EMP in AY + FeSi to EMP in AY + Rolling Mill to EMP in AY = [(SEC of PI / SEC of MP) X Production of PI]= [(SEC of PI / SEC of MP) X Production of PI] = [(SEC of PI / SEC of MP) X Production of PI] = FeCh to EMP for BY+ FeMn to EMP for BY + SiMn to EMP for BY+ FeSito EMP for BY = FeCh to EMP for BY+ FeMn to EMP for BY + SiMn to EMP for BY+ FeSito EMP for BY = FeCh to EMP for BY+ FeMn to EMP for BY + SiMn to EMP for BY+ FeSito EMP for BY = FeCh to EMP for BY+ FeMn to EMP for BY + SiMn to EMP for BY+ FeSito EMP for BY +PI to EMP for BY +PI to EMP for BY+PI to EMP for BY +PI to EMP for BY = FeCh to EMP f = FeCh to EMP f= FeCh to EMP f = FeCh to EMP for AY+ FeMn to EMP for AY + SiMn to EMP for AY + FeSi to EMP for AY or AY+ FeMn to EMP for AY + SiMn to EMP for AY + FeSi to EMP for AYor AY+ FeMn to EMP for AY + SiMn to EMP for AY + FeSi to EMP for AY or AY+ FeMn to EMP for AY + SiMn to EMP for AY + FeSi to EMP for AY +PI to EMP for AY +PI to EMP for AY+PI to EMP for AY +PI to EMP for AY =SMS to EMP for BY + RM to EMP for BY+HM to EMP for BY =SMS to EMP for BY + RM to EMP for BY+HM to EMP for BY =SMS to EMP for BY + RM to EMP for BY+HM to EMP for BY =SMS to EMP for BY + RM to EMP for BY+HM to EMP for BY = SMS to EMP for AY + RM to EMP for AY+ HM to EMP fo = SMS to EMP for AY + RM to EMP for AY+ HM to EMP fo= SMS to EMP for AY + RM to EMP for AY+ HM to EMP fo = SMS to EMP for AY + RM to EMP for AY+ HM to EMP for AY r AY = [(SEC of RM [(SEC of RM[(SEC of RM [(SEC of RM- -1 / SEC of MP) X Production of RM 1 / SEC of MP) X Production of RM1 / SEC of MP) X Production of RM 1 / SEC of MP) X Production of RM- = [RM = [RM- -1 to EMP for BY + RM 1 to EMP for BY + RM1 to EMP for BY + RM 1 to EMP for BY + RM- -1 to EMP for BY + RM 1 to EMP for BY + RM1 to EMP for BY + RM 1 to EMP for BY + RM- -1 to EMP for BY +….] 1 to EMP for BY +….]1 to EMP for BY +….] 1 to EMP for BY +….] = [RM = [RM- -1 to EMP for AY + RM 1 to EMP for AY + RM1 to EMP for AY + RM 1 to EMP for AY + RM- -1 to EMP for AY + RM 1 to EMP for AY + RM1 to EMP for AY + RM 1 to EMP for AY + RM- to EMP for AY +….] to EMP for AY +….]to EMP for AY +….] to EMP for AY +….] X X X X X X X X X X X X X X X X X X X X X X X X X X X X
TECPS
AY x (A-WHR AY - N- WHR AY
TECPS
AY
A-WHR
AY AY ii.
AY AY
AYAY
AY BY BY /TEC /TEC BY BY AY BY TEC BY =(EXP =(EXP AY AY EXP
EXPEXP
EXP BY BY AY
AYAY
AY AY EXP AY EXP BY APC AY n=13 n=13 n=13 n=13 i.
i.i.
= -2.1161 X % Scrap in BY + 807.08 = -2.1161 X % Scrap in AY + 807.08 = FFB AY BY /1000 + FFSA AY x GCVSA BY /1000 + FFB AY x GCVLA BY FFB AY BY
FFSA
AY
GCVSA
BY FFB AY
GCVLA
BY
(iv) 70 (i) (i)(i) (Steam Turbine) X Generation (MU) from CPP} + {GHR of WHRB Turbine X Generation (MU) from WHRB Turbine} + {GHR of Gas Generator (GG)X Generation from Gas Generator (MU)} + {GHR of Co-Gen (Condensing) X Generation from Co-Gen (Condensing)} + {GHR of Co-Gen (Back Pressure)Generation (MU) from Co-Gen (Back Pressure)}+ {Total Electricity Purchased (MU) from Grid/ others X 860}] = [Generation (MU) from DG Set + Generation (MU) from CPP + Generation (MU) from WHRB Turbine + Generation from Gas Generator (MU) + Generation from Co-Gen (Condensing) + Generation from Co-Gen (Back Pressure) + Total Electricity Purchased from Grid/ others iv.
v.
v.v.
vi.
vii.
viii.
ix.
x.
x.x.
hh h = WP m mm m (CFW BY BY BY ) + AP ) + AP m mm m (CFA BY x PPA x PPA BY BY ) + RCF ) + RCF m mm m (CFR BY BY BY WP m AP m RCF m CFW BY CFA BY CFR BY PPW BY PPA BY PPR BY CFW BY CFA BY CFR BY = WP m mm m (CFW AY x P PW AY
AYAY
AY ) + AP ) + AP m mm m (CFA AY x PPA x PPA AY
AYAY
AY ) + RCF ) + RCF m mm m (CFR AY AY
AYAY
AY CFW AY CFA AY CFR AY PPW AY PPA AY PPR AY CFW AY CFA AY CFR AY CFW AY CFA AY CFR AY SEC
SECSEC
SEC WP WP SEC
SECSEC
SEC AP
APAP
AP SEC
SECSEC
SEC RP RP = FP = FP WP WP BY BY BY BY ) + FP ) + FP P PP PB BB B BY BY BY BY ) + FP ) + FP SP SP BY BY x x x BY ) + FP ) + FP NP NP BY BY BY BY ) + FP ) + FP WPC WPC BY BY x x x BY ) + FP ) + FP BC BC BY BY x x x BY FP FP WP WP FP FP PB PB FP FP SP SP FP FP NP NP FP FP WPC WPC FP FP CB CB BY BY BY BY BY BY BY BY BY BY BY BY PWP PWP BY BY PPB PPB BY BY PSP BY PNP PNP BY BY BY PCB BY
(i) CFWP BY BY BY BY
(iii) CFSP BY BY BY BY BY BY BY BY = FP = FP WP WP AY
AYAY
AY AY
AYAY
AY ) + FP ) + FP PB PB AY
AYAY
AY AY
AYAY
AY ) + FP ) + FP SP SP AY
AYAY
AY x x x AY ) + FP ) + FP NP NP AY
AYAY
AY AY
AYAY
AY ) + FP ) + FP WPC WPC AY
AYAY
AY x x x AY ) + FP ) + FP BC BC AY
AYAY
AY x x x AY AY
AYAY
AY AY
AYAY
AY AY
AYAY
AY AY
AYAY
AY AY
AYAY
AY AY
AYAY
AY PWP PWP AY
AYAY
AY PPB PPB AY
AYAY
AY PSP AY PNP PNP AY
AYAY
AY AY PCB AY
(i) CFWP AY
AYAY
AY AY
AYAY
AY
(iii) CFSP AY
AYAY
AY AY
AYAY
AY AY
AYAY
AY AY
AYAY
AY
(i) CFWP BY BY BY BY
(iii) CFSP BY BY BY BY BY BY BY BY = {[(SEC = {[(SEC= {[(SEC = {[(SEC WP WP X P X P EWP
EWPEWP
EWP (SEC (SEC WP WP X P X P IWP
IWPIWP
IWP )/10^6] + [(SEC )/10^6] + [(SEC)/10^6] + [(SEC )/10^6] + [(SEC AP
APAP
AP X P X P EAP
EAPEAP
EAP (SEC (SEC AP
APAP
AP X P X P IAP
IAPIAP
IAP )/10^6] + [(SEC )/10^6] + [(SEC)/10^6] + [(SEC )/10^6] + [(SEC RP RP X X X X P PP P ERP
ERPERP
ERP (SEC (SEC RP RP X P X P IRP
IRPIRP
IRP P PP P EWP
EWP EWP
EWP P PP P IWP
IWPIWP
IWP P PP P EAP
EAP EAP
EAP P PP P IAP
IAPIAP
IAP P PP P ERP
ERPERP
ERP P PP P IRP
IRPIRP
IRP SEC
SECSEC
SEC WP WP SEC
SECSEC
SEC AP AP SEC
SECSEC
SEC RP RP
SECSEC
SEC WP WP , SEC , SEC, SEC , SEC AP AP &SEC &SEC RP RP BS BS WP WP BS BS AP
APAP
AP BS BS R RR RP PP P BS WP WP P PP P EWP
EWPEWP
EWP BS WP WP P PP P EWP
EWPEWP
EWP BS AP
APAP
AP P PP P EAP
EAPEAP
EAP BS AP
APAP
AP P PP P EAP
EAPEAP
EAP BS BS RP RP P PP P ERP
ERPERP
ERP BS AP
APAP
AP P PP P ERP
ERPERP
ERP BS WP WP P PP P IWP
IWPIWP
IWP BS WP WP P PP P IWP
IWPIWP
IWP BS AP
APAP
AP P PP P IAP
IAPIAP
IAP BS WP WP P PP P IAP
IAPIAP
IAP BS AP
APAP
AP P PP P IRP
IRPIRP
IRP BS WP WP P PP P IRP
IRPIRP
IRP BS WP WP P PP P IWP
IWPIWP
IWP BS WP WP P PP P IWP
IWPIWP
IWP BS AP
APAP
AP P PP P IAP
IAPIAP
IAP BS WP WP P PP P IAP
IAPIAP
IAP BS AP
APAP
AP P PP P IRP
IRPIRP
IRP BS WP WP P PP P IRP
IRPIRP
IRP n=13 n=13 n=13 n=13 n=1 n=1 n=1 n=1 n=13 n=1 n=1
TECPS
AY x (A-WHR AY - N- WHR AY
TECPS
AY
A-WHR
AY AY AY AY
AYAY
AY BY BY /TEC /TEC BY BY AY BY TEC BY =(EXP =(EXP AY AY EXP
EXPEXP
EXP BY BY AY
AYAY
AY AY EXP AY EXP BY i.
i.i.
FFB AY BY /1000 + FFSA AY x GCVSA BY /1000 + FFB AY x GCVLA BY FFB AY BY
FFSA
AY
GCVSA
BY FFB AY
GCVLA
BY i.
i.i.
i.
i.i.
S3 Ee Ei E1 of Process Si Se S1 E2 S2 S4 E4 Ei Si E1 S1 Ee Se E2 S2 = Sm = S1 = S2 = S3 = S4 = S5 (P12 x S5)]/1000 S5)]/1000 P P P = Sm = S1 = S2 = S3 = S4 = S5 P P P P = Pm + 3.63 + 3.64 + 3.65 + 3.66 + 3.67 = Pm + 3.63 + 3.64 + 3.65 + 3.66 + 3.67 AY
AYAY
AY AY
AYAY
AY BY BY EFi AY AY BY
TECPS
AY x (A-WHR AY AY
TECPS
AY
A-WHR
AY AY AY AY
AYAY
AY BY BY /TEC /TEC BY BY AY BY TEC BY =(EXP AY AY EXP
EXPEXP
EXP BY BY )*[G GG AY
AYAY
AY AY EXP AY EXP BY APC AY = P
SEC S
SEC S
X (X (
X XX X n=1 n=1 n=1 n=1 n=6 n=6 n=6 n=6 n=1 n=6 n=1 x { x {x { x xx x x xx x S (Tonnes) …… Refer NF 2, 3 & 5 C (Tonnes) P (Tonnes) … ….. Refer NF 2 & 3 Refer NF 3 SEC
SEC SEC
SEC Spinning Spinning SEC
SEC SEC
SEC Composite Composite (E) (E)(E) (E) /Pc (16.2) /Pc (16.2) SEC
SEC SEC
SEC Processing Processing (E) /P (E) /P
P (16.3)
P (16.3)P (16.3)
P (16.3)
SEC
SEC SEC
SEC Fiber Fiber (E) /P (E) /P
F (16.4)
F (16.4)F (16.4)
F (16.4)
ne) ne) y = ax Normalized Design THR due to external factor in AY - Normalized Design THR due to external factor in BY Design THR @ 100% Load (OEM) + Difference of THR due to external factor between AY and BY =[Normalized U# 1 Design THR due to external factor as compared to BY X U# 1 �मता+ Normalized U# 2 Design THR due to external factor as compared to BY X U# 2 �मता+ y = ax y = ax bx + c bx + c X a = c = y=6.048x XX XX XX y = -10^-7x^2 + 0.0051x + 1490.5
MINISTRY OF POWER
NOTIFICATION
New Delhi, the 31 st March, 2016
G.S.R. 373(E).—In exercise of the powers conferred by clauses (f), (g), (k), (la) and (laa) of sub section (2) of section 56, read with clauses (g) and (o) of section 14, sub-section (1) of section 14A and section 14B of the Energy Conservation Act, 2001 (52 of 2001), the Central Government, in consultation with Bureau, hereby makes the following rules, further to amend the Energy Conservation (Energy Consumption Norms and Standards for Designated Consumers, Form, Time within which, and Manner of Preparation and Implementation of Scheme, Procedure for Issue of Energy Savings Certificate and Value of Per Metric Ton of Oil Equivalent of Energy Consumed) Rules, 2012, namely:-
1. (1) These Rules may be called the Energy Conservation (Energy Consumption Norms and Standards for Designated Consumers, Form, Time within which, and Manner of Preparation and Implementation of Scheme, Procedure for Issue of Energy Savings Certificate and Value of Per Metric Ton of Oil Equivalent of Energy Consumed) Amendment Rules, 2016.
(2) They shall come into force on the date of their publication in the Official Gazette.
2. In the Energy Conservation (Energy Consumption Norms and Standards for Designated Consumers, Form, Time within which, and Manner of Preparation and Implementation of Scheme, Procedure for Issue of Energy Savings Certificate and Value of Per Metric Ton of Oil Equivalent of Energy Consumed) Rules, 2012 (herein after referred to as the principal rules), for the words “Metric Ton” and “metric ton” wherever they occur, the words “Metric Tonne” and “metric tonne” shall respectively be substituted.[and for the words and figures “Form II and Form III” wherever they occurs, the words and figures “Form 2 and Form 3” shall respectively be substituted.]
3. In the principal rules, in rule 2, in sub-rule (1),- (A) after clause (a), the following clause shall be inserted, namely:- ‘(aa) “accredited energy auditor” means the accredited energy auditor firm or company or other legal entity empanelled under sub- rule (5) of rule 9;’;
(B) for the clause (d), the following clauses shall be substituted, namely:- ‘(d) “check-verification” means an independent review and ex-post determination by the Bureau through the accredited energy auditor, of the energy consumption norms and standards achieved in the target year which have resulted from activities undertaken by the designated consumer with regard to compliance of the energy consumption norms and standards;
(da) “compliance period” means the period starting from the last date of submission of the performance assessment document in Form A and ending on the last date of submission of status of compliance to the concerned state designated agency with a copy to Bureau in Form D;’; (C) after clause (l), the following clause shall be inserted, namely:- ‘(la) “State designated agency” means the agency designated and notified by a State Government under clause (d) of section 15 of the Act;’.
4. In the principal rules, in rule 3, in sub-rule (2),- (A) for the clause (a), the following clauses shall be substituted, namely:- “(a) where the energy audit of the designated consumers’ plant has been completed, energy saving measures and action plan for their implementation has been finalised in consultation with the energy manager of the plant under regulations 4 and 5 of the Bureau of Energy Efficiency (Manner and Intervals of Time for Conduct of Energy Audit) Regulations, 2010, the energy consumptions norms and standard shall be determined taking into account the following factors, namely:-
(i) timely submission of energy audit report, Form 2 and Form 3 under the Energy Conservation (Form and Manner and Time for Furnishing Information with Regard to Energy Consumed and Action Taken on Recommendations of Accredited Energy Auditor) Rules, 2008;
(ii) data furnished in the said energy audit report, Forms 2 and 3;
(iii) average rate of reduction in specific energy consumption across all the designated consumers sectors’ determined on the basis of Form 1 submitted under the Energy Conservation (the Form and Manner for Submission of Report on the Status of Energy Consumption by the Designated Consumers) Rules, 2007 and energy audit reports submitted under the Bureau of Energy Efficiency (Manner and Intervals of Time for Conduct of Energy Audit) Regulations, 2010; and
(iv) policy objectives of keeping the target of reducing the specific energy consumption a few percentage points above the average rate of reduction keeping in view the incentives provided through the issue of energy savings certificate to designated consumers whoachieve beyond their targets in the target year;
(aa) for the globally best designated consumer sector(s) based on comparable international benchmark, the energy consumption norms and standards shall be determined by a technical committee constituted under sub-section (3) of section 8 of the Act by taking in to account the following factors, namely:-
(i) original equipment manufacturer (OEM) design document improvements;
(ii) published international journals and documents on industrial energy efficiency of respective sectors;
(iii) certification of global best designated consumer sector from respective sectoral world renowned institution;
(ab) for the designated consumer sector(s), other than sector(s) identified on the basis of clause
(aa) above, the energy consumption norms and standards shall be determined by a technical committee constituted under sub-section (3) of section 8 of the Act through the application of the following equation:- Weighted average per cent. energy consumption norms and standards for the non- global best designated consumer sectors= (Overall percentage of norms and standards for all designated consumer sectors of respective cycle × total energy consumption of all non-global best designated consumer sector(s) (toe)) + (1/3× (Energy Savings Certificates issued - Energy Savings Certificates to be purchased, for three previous cycles irrespective of sector));
(ac) the energy consumption norms and standards of the respective designated consumer, except designated consumers of thermal power plant sector, shall be determined with the approval of the technical committee constituted under sub-section (3) of section 8 of the Act as per the following conditions, and shall not be applicable forthe first cycle of designated consumers, namely:-
(i) if the difference of specific energy consumption between lowest specific energy consumption of designated consumers and weighted average specific energy consumption of designated consumers for sub-sector is more than 25 per cent. the energy consumption norms and standards for the first 10 per cent. of designated consumers covered in such sub-sector provided that the total numbers of such designated consumers is more than or equal to 10 numbers shall be equal to the baseline specific energy consumption determined for the respective cycle;
(ii) if the difference of specific energy consumption between lowest specific energy consumption of designated consumers and weighted average specific energy consumption of designated consumers in a sub-sector is less than 25 percent.the energy consumption norms and standards for the first 10percent. designated consumers in a sector provided that the number of such designated consumers is more than or equal to 10 numbers in the a said sub-sector shall be determined based on any of the following alternative equations, namely:- if (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumers –per cent. Energy consumption norms and standards in previous cycle of designated consumer) ≥ 0 then; per cent. Energy consumption norms and standards for a designated consumers = per cent. Energy consumption norms and standards in current cycle of designated consumers - (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumers- per cent. Energy consumption norms and standards in previous cycle of designated consumer);
or If (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumer – per cent. Energy consumption norms and standards in previous cycle of designated consumer) < 0, the per cent. Energy consumption norms and standards shall be as per rule 3, sub-rule (2) excluding clause (ac)); or if (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumer – per cent. Energy consumption norms and standards in previous cycle of designated consumer) > per cent. Energy consumption norms and standards in current cycle of designated consumers, then, the energy consumption norms and standards shall be equal to the baseline specific energy consumption determined for the respective cycle;Provided that the energy consumption norms and standards for remaining designated consumers shall be as per clauses (a), (aa), and
(ab) of this sub-rule;
(iii) the specific energy consumption referred to in sub-clause (i) and (ii) shall be normalised for power mix with weighted average heat rate of respective designated consumer of sub-sector and product mix;
(iv) the energy consumption norms and standards for the most efficient designated consumer in a sub-sector having total numbers of designated consumers less than 10 numbers, shall be determined based on any one of the following alternative equations:- if (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumers–percent.Energy consumption norms and standards in previous cycle of designated consumer) ≥ 0 then per cent. Energy consumption norms and standards for a designated consumer = (per cent. Energy consumption norms and standards in current cycle of designated consumer) - (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumer–per cent. Energy consumption norms and standards in previous cycle of designated consumer);
or If (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumers –per cent. Energy consumption norms and standards in previous cycle of designated consumers) <0, then the per cent. Energy consumption norms and standards shall be as per clauses (a),(aa) and (ab) of this sub- rule;
or if (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumer–per cent. Energy consumption norms and standards in previous cycle of designated consumer) > per cent. Energy consumption norms and standards in current cycle of designated consumers, then the energy consumption norms and standards shall be equal to the baseline specific energy consumption determined for the respective cycle);”;
(B) in clause (b), in sub-clause (i),for the words “the last three years”, thewords “the latest three years that is available” shall be substituted;
(C) after clause (b), the following clauses shall be inserted, namely:- “(c) for the globally best designated consumer sector(s) based on comparable international benchmark, the energy consumption norms and standards shall be determined by a technical committee constituted under sub-section (3) of section 8 of the Act by taking in to account the following factors, namely:-
(i) original equipment manufacturer (OEM) design document improvements;
(ii) published international journals and documents on industrial energy efficiency of respective sectors;
(iii) certification of global best designated consumer sector from respective sectoral world renowned institution;
(d) for the designated consumer sector(s), other than sector(s) identified on the basis of clause
(aa) above, the energy consumption norms and standards shall be determined by a technical committee constituted under sub-section (3) of section 8 of the Act through the application of the following equation:- Weighted average per cent. energy consumption norms and standards for the non-global best designated consumer sectors= [Overall per cent. of norms and standard for all designated consumer sectors of respective cycle × total energy consumption of all non-global best designated consumer sector(s) (toe)] + [1/3× (Energy Saving Certificates issued – Energy Saving Certificates to be purchased, for three previous cycles irrespective of sector)];
(e) the energy consumption norms and standards of the respective designated consumer,except designated consumers of thermal power plant sector,shall be determined with the approval of technical committee constituted under sub-section (3) of section 8 of the Act as per the following conditions, and shall not be applicable for the first cycle of designated consumers, namely:-
(i) If the difference of specific energy consumption between lowest specific energy consumption of designated consumers and weighted average specific energy consumption of designated consumers for sub-sector is more than 25 per cent. the energy consumption norms and standards for the first 10 per cent. of designated consumers covered in such sub-sector provided that the total numbers of such designated consumers is more than or equal to 10 numbers shall be equal to the baseline specific energy consumption determined for the respective cycle;
(ii) If the difference of specific energy consumption between lowest specific energy consumption of designated consumers and weighted average specific energy consumption of designated consumers in a sub-sector is less than 25 per cent. the energy consumption norms and standards for the first 10 per cent. designated consumers in a sector provided that the number of such designated consumers is more than or equal to 10 numbers in the a said sub-sector shall be determined based on any of the following alternative equations, namely:- if (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumers – per cent. Energy consumption norms and standards in previous cycle of designated consumer) ≥ 0; per cent. Energy consumption norms and standards for a designated consumers = per cent. Energy consumption norms and standards in current cycle of designated consumers - (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumers – per cent. Energy consumption norms and standards in previous cycle of designated consumer);
or If (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumer- per cent. Energy consumption norms and standards in previous cycle of designated consumer) < 0, then the per cent. Energy consumption norms and standards shall be as per clauses (b), (c) and (d) of this sub-rule; or if (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumer- per cent. Energy consumption norms and standards in previous cycle of designated consumer) > per cent. Energy consumption norms and standards in current cycle of designated consumers, then the energy consumption norms and standards shall be equal to baseline specific energy consumption determined for the respective cycle provided that the Energy consumption norms and standards for remaining designated consumers shall be as per clause (b), (c) and (d) of this sub-rule;
(iii) the specific energy consumption referred to in sub-clause (i) and (ii)shall be normalised for power mix with weighted average heat rate of respective designated consumer of sub-sector and product mix;
(iv) the energy consumption norms and standards for the most efficient designated consumer in a sub-sector having total numbers of designated consumers less than 10 numbers, shall be determined based on any one of the following alternative equations:- If (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumers- per cent. Energy consumption norms and standards in previous cycle of designated consumer) ≥ 0 then per cent. Energy consumption norms and standards for a designated consumer = (per cent. Energy consumption norms and standards in current cycle of designated consumer) - (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumer- per cent. Energy consumption norms and standards in previous cycle of designated consumer);
or If (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumers –per cent. Energy consumption norms and standards in previous cycle of designated consumers) <0, then the per cent. Energy consumption norms and standards shall be as per clauses (b), (c) and (d) of this sub- rule;
or if (Achieved per cent. Energy consumption norms and standards in the previous cycle of designated consumer- per cent. Energy consumption norms and standards in previous cycle of designated consumer) > per cent. Energy consumption norms and standards in current cycle of designated consumers, then the energy consumption norms and standards shall be equal to the baseline specific energy consumption determined for the respective cycle).”.
5. In the principal rules, in rule 4, in sub-rule (1),- (A) in clause (b),- (I) in sub-clause (iii), the following Explanation shall be inserted, namely:- ‘Explanation - For the purpose of sub-clause (iii), connected to the grid shall mean “synchronized with the grid;’;
(II) for sub-clause (v), the following sub-clause shall be substituted, namely:- “(v) the designated consumer shall ensure that the reported data are collected from metered sources;”;
(III) in clause (c), for the word “Schedule” , the words and figures “Schedule I and Schedule II” shall be substituted;
(IV) clause (e) shall be omitted;
(V) in clause (f), for the word “average” , the word “data” shall be substituted; (VI) in clause (g), for thewords“plant load factor”, the words “plant loading factor” shall be substituted; (B) in sub-rule (4), for the word “Schedule”, the words and figures “Schedule I and Schedule II”shall be substituted.
6. In the principal rules, in rule 6,-
(a) in sub-rule (1),-
(i) in the opening portion,- (I) for the existing words “three months”, thewords “four months” shall be substituted; (II) for the word and letter “Form ‘B’, the words and letter “Form ‘B’ along with verification report” shall be substituted;
(ii) for the words and figures “Form II and Form III” at both the places where they occur, the words and figures “Form 2 and Form 3” shall be substituted;
(b) sub-rule (2) shall be deleted;
(c) in sub-rule (4), after clause (b), the following clause shall be inserted, namely:- “(ba) follow the guidelines issued by the Bureau from time to time;”;
(d) in sub-rule (7), for the words “within fifteen days”, thewords “within forty-five days” shall be substituted;
(e) after sub-rule (7), the following sub-rules shall be inserted, namely:- ‘(8) The designated consumer shall make necessary arrangement for taking “as fired basis” samples from auto-sampler installed at solid fuel feeding points for the purpose of fuel sampling.
(9) The designated consumer shall ensure that coal samples are picked up from the auto-sampler at least once in a month and get such samples tested at the internal lab of the designated consumerand external National Accreditation Board for Testing and Calibration Laboratories (NABL)accredited labfor Gross Calorific Value (GCV) and proximate analysis of coal.
(10) The designated consumer shall ensure that coal samples are picked up from the auto-sampler at least once in a quarter and get the same sample tested at external National Accreditation Board for Testing and Calibration Laboratories (NABL) accredited lab for ultimate analysis.
(11) The State designated agency shall ensure that coal samples are picked up at random through an independent agency engaged by it from the auto-sampler and get the same sample tested at the internal lab of the designated consumer and external National Accreditation Board for Testing and Calibration Laboratories (NABL) accredited labfor GCV and proximate analysis of coal.’.
7. In the principal rules, in rule 7, in sub-rule 1, in the opening portion, after the word and figures “Regulations, 2010”,the words “and the Guidelines issued by the Bureau from time to time” shall be inserted.
8. In the principal rules, in rule 8,- (A) in sub-rule (1),- (I) the words “or within six months from the date of issue of energy savings certificates, whichever is later” shall be omitted;
(II) at the end, for the word, bracket and figure “sub-rule (2)”, the word, brackets and figures and letter, “sub-rules (2) and (2A) shall be substituted;
(B) in sub-rule (2),- (I) for the opening portion, the following shall be substituted, namely:- “(2) Where the Bureau decides to undertake check-verification on its own, it shall appoint an accredited energy auditor, who has not performed the verification functions with respect to the concerned designated consumer, to conduct the check-verification and in any other case, the Bureau shall initiate action in accordance with the following procedure, namely:-“; (II) in clause (c), for the words “within ten working days”, the words “within two months” shall be substituted;
(C) after sub-rule (2), the following sub-rule shall be inserted, namely:- “(2A) Where check-verification has been decided to be undertaken, it shall be competent for the State designated agency to supervise the completion of check-verification through its Inspecting Officer, who shall, if need be, may submit his inspection report under the Energy Conservation (Inspection), Rules, 2010 to the State designated agency, who shall take further necessary action under intimation to the Bureau.”;
(D) in sub-rule (3),- (I) in clause (b), for the word and figure, “rule 6”, the word and figure “rule 7” shall be substituted;
(II) for the clause (c), the following clause shall be substituted, namely:- “(c) the details of the data and the activities referred to in rule 7 are evaluated and conclusion made that errors, omissions or misrepresentations or aggregation by way of errors, and sums thereof shall not exceed ±0.5 percent. which shall be the permissible error in terms of metric tonne of oil equivalent for the energy consumption norms and standards achieved by the activities or issue or purchase of energy savings certificate.”; (E) in sub-rule (10), after clause (b), the following clause shall be inserted, namely:- “(ba) the value of per metric tonne of oil equivalent of energy shall be taken from notified value of the respective target year under these rules;”;
(F) in sub-rule (11) and sub-rule (12), for thewords “ten days”, the words “one month” shall be substituted; (G) insub-rule (15), in the opening portion, for theword, brackets and figure “sub-rule (9)”, the word, brackets and figures “sub-rule (14)” shall be substituted.
9. In the principal rules, in rule 9, in sub-rule (1), for clause (b), the following clause shall be substituted, namely:- “(b) has at least three certified energy auditors certified by the Bureau;”.
10. In the principal rules, in rule 10, after sub-rule (13), the following sub-rule shall be inserted, namely:- “(13A) Any deviation fromrules 6, 7, 8 and rule 9, and required professional conduct for verification or check- verification by accredited energy auditor shall attract action under the relevant provisions of the Bureau of Energy Efficiency (Qualifications for Accredited Energy Auditors and Maintenance of their List) Regulations,
11. In the principal rules, in rule 11,-
(a) in sub-rule (1), in the opening portion,- (I) for the words “within ten working days”, the words “within two months” shall be substituted; (II) after sub-clause (i), the following sub-clauses shall be inserted, namely:-
(ia) for petroleum refinery sector :
Number of energy savings certificates = (MBN notified for the target year -MBN as achieved in the target year)×crude processed in the baseline year in thousand barrels x NRGF x 2.52 x 10
(ib) for Railway sector :
(A) Zonal Railways (Traction) a= (specific energy consumption (Diesel traction- passenger) notified for target year – specific energy consumption (diesel traction- passenger) as achieved in target year) x 1000 GTkm (diesel traction- passenger) of baseline year. b= (specific energy consumption (Diesel traction- goods) notified for target year – specific energy consumption (diesel traction- goods) as achieved in target year) x 1000 GTkm (diesel traction- passenger) of baseline year.
c= (specific energy consumption (electrical traction-passenger) notified for target year- specific energy consumption (electrical traction-passenger) achieved in target year) x 1000 GTkm (electrical traction-passenger) of baseline year. d= (specific energy consumption (electrical traction-goods) for target year- specific energy consumption (electrical traction-goods) achieved in target year) x 1000 GTkm (electrical traction-goods) of baseline year.
(B) For Production factories:
Energy saving certificates = (Specific energy consumption notified for target year- specific energy consumption achieved in target year) x Number of units in baseline year/ 1000;
(ic) for Electricity Distribution Company sector Number of energy savings certificates =
(b) for the sub-rule (2), the following sub-rule shall be substituted, namely:- “(2) The designated consumer may seek issue of energy saving certificates based on performance achieved during the target year with respect to compliance with the energy consumption norms and standards, and the Bureau on satisfying itself about the correctness of verification report, and check-verification report, wherever sought by it, send its recommendations under clause (aa) of sub-section (2) of section 13 of the Act to the Central Government, based on the claim made by the designated consumer in Form ‘A’ for issue of energy saving certificates under section 14A of the Act.”;
(c) sub-rule (3) shall be omitted.
12. In the principal rules, in rule 12,-
(a) for sub-rule (1), the following sub-rule shall be substituted, namely:- “(1) The Central Government, on the receipt of recommendation from the Bureau under rule 11, shall on satisfying itself in this regard, issue energy savings certificates of required value to the concerned designated consumer within forty-five days from the date of receipt of such recommendation from the Bureau.”;
(b) for sub-rule (3), the following sub-rule shall be substituted, namely:- “(3) The value of one energy savings certificate shall be equal to one metric tonne of oil equivalent of energy consumed and shall be rounded off to nearest whole number as per IS 2: 1960.”;
(c) for sub-rule (5), the following sub-rule shall be substituted, namely:- “(5) The designated consumer who has been issued energy savings certificates during the current cycle may use them for the purpose of banking and the energy savings certificates issued shall remain valid till the completion of the compliance period of their next cycle.”;
(d) for sub-rule (6), the following sub-rule shall besubstituted, namely:- “(6) The designated consumers may use the banked energy saving certificates, if any, referred to in sub-rule
(5) for the purpose of compliance of the next cycle or may sell them to any other designated consumer for the compliance within the validity period.”;
(e) after sub-rule (7), the following sub-rule shall be inserted, namely:- “(8)The Central Electricity Regulatory Commission shall function as the Market Regulator to promote market for development of energy savingcertificates (ESCerts) including trading on power exchange(s) and discharge such other functions as may be considered necessary for the purpose.”.
13. In the principal rules, in rule 13,-
(a) in sub-rule (1), in the opening portion, for the words and letter “five months from the last date of submission of Form ‘A’ ”, the words “one month from the completion of trading of the respective cycle as may be specified by the Central Electricity Regulatory Commission” shall be substituted;
(b) after sub- rule (1), the following sub-ruleshall be inserted, namely:- “(2) The designated consumer may usebalanced energy saving certificates after the compliance, if any, for the purpose of banking and such banked energy saving certificates may be used for the compliance of the next cycle.”.
14. In principal rules, in rule 14, for the wordand letter “Form-‘D’”, the words and letters“Form A and Form B” shall be substituted.
15. In the principal rules, in rule 16,-
(a) for sub-rule (1), the following sub-rule shall be substituted, namely:- “ (1) The value of per metric tonne of oil equivalent of energy consumed, as on the 1st day of April of the year for which value of energy is being specified, shall be determined by applying the following formula, namely:- Where,- P = price of one metric tonne of oil equivalent for the specified year (1toe); Pc = average price of delivered coal in terms of rupees per tonne of oil equivalent, from the data made available by the designated consumers for the last financial year; Po = average price of fuel oil in terms of rupees per tonne of oil equivalent from the data made available by the designated consumers for the last financial year; Pg = average price of gas in terms of rupees per tonne of oil equivalent from the data made available by the designated consumers for the last financial year;
Pe = average price of electricity in terms of rupees per tonne of oil equivalent for industrial sector in the States of Chattisgarh, Gujarat, Maharashtra, Madhya Pradesh and Tamil Nadu as specified by the respective State Electricity Regulatory Commission;
all prices shall be as on the 1st day of April of the year for which value of energy is being specified.
(b) after existing sub-rule (2), the following sub-rule shall be inserted, namely:- “(2A) The value of per metric tonne of oil equivalent of energy consumed for the purpose of these rules shall be ten thousand nine hundred and sixty eight rupees(Rs. 10968) for the year 2014-15 and shall be such as may be specified by the Central Government, by notification in the Official Gazette, for the succeeding target years.”.
16. In the principal rules, for Form A, the following Form shall be substituted, namely:- “Form – A [(See rule 6 (1)]
PERFORMANCE ASSESSMENT DOCUMENT
(To be filled by designated consumer)
1. Name of designated consumer
2. Registration number
3. Sector
4. Sub-sector
5. Accredited Energy Auditor a Name of the Empanelled Accredited Energy Auditor Firm b Registration number of Firm
6. List of documents submitted (Attach a copy self attested by Energy Manager and counter signed by Accredited Energy Auditor) a. Baseline data Submitted/Not submitted Date of submission b.
Form 1 of Rules, 2007 or Rules, 2008 ( ) Specify the year in the bracket Submitted/Not submitted Date of submission c. Form 1 of Rules, 2007 or Rules, 2008 ( ) Specify the year in the bracket Submitted/Not submitted Date of submission d.
Form 1 of Rules, 2007 or Rules, 2008 ( ) Specify the year in the bracket Submitted/Not submitted Date of submission e. Form 2 of Rules, 2008 Submitted/Not submitted Date of submission f. Form 3 of Rules, 2008 Submitted/Not submitted Date of submission
7. Specific energy consumption a. Specific energy consumption (baseline) as notified toe/tonne or Net Heat Rate, kcal/kWh or Energy Performance Index, as specified for a particular sector b. Production (baseline) as notified Tonne or Million kWh c. Target specific energy consumption (SEC) as Notified toe/tonne or Net Heat Rate, kcal/kWh or Energy Performance Index, as specified for a particular sector d Difference of Baseline specific energy consumption (SEC) and Target specific energy consumption (SEC) as notified toe/tonne or Net Heat Rate, kcal/kWh or Energy Performance Index, as specified for a particular sector (a-c) e Normalised specific energy consumption (Achieved in the target year) toe/tonne or Net Heat Rate, kcal/kWh or Energy Performance Index, as specified for a particular sector f Energy savings certificates to be issued or deficit Nos [(c-e)xb] or [(c- e)xb]/10
8. Energy Efficiency Project implemented during current cycle (Mention cycle period: …………………….) S.
No Project Year of Implementation Annual Energy Savings in Lakh kWh Annual Energy Saving in toe* Annual Energy consumption (before) in toe Annual Energy consumption (after) in toe Energy cost (Rs.
per kWh or toe) Investment (Rs. crores) a.
b.
c.
d.
e.
f.
* Please indicate the weighted average Gross Calorific Value (GCV) of coal considered for calculation of toe : …….. Note 1: Form A may be filled in accordance with the following guidelines, namely:-
GUIDELINES
1. Name of designated consumer: As per notification under clause (g) of section 14.
2. Registration No: As provided by Bureau of Energy Efficiency
3. Sector: As specified in Form 1 of Rules, 2007 or Rules, 2008.
4. Sub-sector: As specified in Form 1 of Rules, 2007 or Rules, 2008.
5. Name of accredited energy auditor: As selected by designated consumer from list of accredited energy auditor empanelled by Bureau of Energy Efficiency.
6. List of documents submitted:
(a) Baseline data: Submitted to Bureau of Energy Efficiency for Target Calculations
(b) Form 1 of Rules, 2007 or Rules, 2008 mention the year ( ): As per filing, attach acknowledgement of submission i.e. after completion of 1st year after notification
(c) Form 1 of Rules, 2007 or Rules, 2008.mention the year ( ): As per filing, attach acknowledgement of submission i.e. after completion of 2 nd year after notification
(d) Form 1 of Rules, 2007 or Rules, 2008.mention the year ( ): As per filing, attach acknowledgement of submission i.e. after completion of target year
(e) Form 2 of Rules 2008: As per filing, attach acknowledgement of submission
(f) Form 3 of Rules 2008: As per filing, attach acknowledgement of submission
7. Specific energy consumption (SEC)
(a) Specific energy consumption (Baseline): As notified by Government of India as aforesaid.
(b) Production (Baseline): As notified by Government of India as aforesaid.
(c) Target specific energy consumption as notified: notified by Government of India
(d) Normalised specific energy consumption (Achieved): Normalised specific energy consumption (Achieved) in the target year from Form 1 of Rules, 2007 and Rules, 2008.
(e) Energy savings certificates: Calculate as per formulae provided in the rule 11.Enter +ve value if energy savings certificates to be issued to designated consumer or enter -ve value in case recommended for purchase of energy savings certificates
8. Project implemented during current cycle: Energy efficiency projects implemented by designated consumers during last three years. Attach photograph of energy savings projects implemented. Undertaking I/We undertake that the information supplied in this Performance Assessment Document is accurate to the best of my knowledge and if any of the information supplied is found to be incorrect and such information result into loss to the Central Government or State Government or any of the authority under them or any other person affected, I/we undertake to indemnify such loss.
I /We agree to extend necessary assistance in case of any enquiry to be made in the matter. Signature Name Designation For and behalf of Name of the Firm/Company/ Organisation SEAL of the Firm /Company/ Organisation”
17. In the principal rules, in Form-B,-
(a) in the heading, for the brackets, words and figures “(See rule 5)”, the brackets, words and figures ‘’[see rule 6(1)]’’ shall be substituted;
(b) in the opening portion,-
(i) for the letter and word “I/We”, the letters “M/s” shall be substituted;
(ii) after the words “the accredited energy auditor”, the brackets and words “(Name of the Empanelled Accredited Energy Auditor Firm)” shall be inserted;
(c) at the end, after the entry “Designation”, the following entry shall be inserted; “Name of the Empanelled Accredited Energy Auditor Firm:”.
18. In the principal rules, in Form-C,-
(a) in the heading, for the brackets,words and figure “(See rule 7)”, the brackets, words and figures“[See rule 8(9) and 10(14)]” shall be substituted;
(b) in the opening portion,-
(i) for the letter and word “I/We”, the letters “M/s” shall be substituted;
(ii) after the words “the accredited energy auditor”, the brackets and words “(Name of the Empanelled Accredited Energy Auditor Firm)” shall be inserted;
(c) at the end, after the entry “Designation”, the following entry shall be inserted. “Name of the Empanelled Accredited Energy Auditor Firm:”.
19. In the principal rules, in Form-D,-
(a) in the heading, for the brackets, words and figures “(See rule 12)”, brackets, words and figures “(see rule 13 and 14)” shall be substituted;
(b) under the sub-heading “GUIDELINES”, for the for serial numbers 3and 4, and entries relating there tothe following serial numbers and entries shall be substituted, namely:- “3. Sector: As specified in Form - A
4. Sub-sector: As specified in Form –A.”.
20. In the principal rules, for the Schedule, the following new Schedules shall be substituted, namely:- “Schedule I [See rules 2 (j), and 4(4)]
1. Determination of specific energy consumption.- 1.1. Specific energy consumption (See rule 2(l))
(a) The specific energy consumption (SEC) gives the indication of efficient utilisation of different sources of energy in a plant operational boundary to produce one unit of product, which is defined as the ratio of total energy input to plant boundary and the quantity of products produced and specific energy consumption of an industry shall be calculated based on Gate-to-Gate concept with the following formula:- Specific Energy Consumption = Net energy input into the designated consumers’ boundary Total quantity of output exported from the designated consumers’ boundary and expressed in terms of the metric ton of oil equivalent (toe)/per unit of product; Note: For first cycle, value to be rounded to three decimal places except for cement sector and refinery sector for which value to be rounded to four decimal places. For second cycle, the value to be rounded to four decimal places except for thermal plant sector, electricity distribution companies and railways sector for which value to be rounded to two decimal places.
.Table 1: Definition of product to calculate specific energy consumption Sector Main product Unit Cement Cement Tonne Fertilizer Urea Tonne Iron and Steel (Integrated) Crude Steel Tonne Iron and Steel (Sponge Iron) Sponge Iron Tonne Aluminium (Refinery) Alumina Tonne Aluminium (Smelter) Molten Aluminium Tonne Aluminium (Integrated) Molten Aluminium Tonne Pulp and Paper (Pulping) Pulp Tonne Pulp and Paper (Only Paper Making) Paper Tonne Pulp and Paper (Pulp and Paper) Paper Tonne Textile (Spinning) Yarn Kg Textile (Fibre) Fibre Kg Textile (Processing) Fabric Kg Chlor-Alkali Equivalent Caustic Soda Tonne Power Plant Electricity Million kWh Railways – Production Factories Locomotives/Coaches/Wheels etc Numbers Electricity Distribution Companies Electricity Million kWh 1.2. Gate-to-Gate designated consumer boundary (sector-specific)
(a) As the specific energy consumption (SEC) is calculated on a Gate-to-Gate concept, the entire designated consumers’ plant boundary shall be selected in such a manner that the total energy input and the above products defined in Table 1 are fully captured.
(b) Once the designated consumers’ boundary has been fixed, the same boundary shall be considered for entire cycle, and any change in the said boundary such as capacity expansion, merger of two plants, division of operation etc. shall be duly intimated to the Bureau of Energy Efficiency.
(c) The following designated consumers’ boundaries will be considered in the first cycle:- Case -I: All energy purchased and consumed:- • Electricity is purchased from the grid Process Electricity (kWh) Furnace Oil (Liter) Coal (kg) Others (kg or Ltr) Product (kg) Case -II: Electricity partially generated by diesel generating (DG) set, other energy purchased and consumed:- • Electricity is purchased from the grid and generated by DG set Case -III: Electricity generated by captive power plant and other energy purchased and consumed, electricity partially sold to grid:- • Electricity is generated by coal based captive power plant, partially sold to grid- Case -IV: Electricity generated by captive power plant (CPP), other energy purchased and consumed, electricity partially sold to grid from captive power plant:- • Electricity is generated by coal based captive power plant, partially sold to grid and captive power plant is in separate boundary- Electricity Furnace oil (Liter) Coal (kg) Others (kg or Ltr) Product (kg) DG Set SFC A (Ltr) Process Grid Coal (kg) Others (kg or Ltr) Product (kg) CPP A (kg) Process B A
PROCESS
Furnace oil (Liter) Coal (kg) Others (kg or Ltr) Product (kg) Coal (kg) Case -V: Energy purchased and consumed, electricity and heat partially generated through co-generation plant • Electricity and heat are generated by co-generation Plant- CASE -VI: Energy purchased and consumed, heat energy partially met by waste or by-product of the process- 1.3. Methodology for calculating baseline specific energy consumption for cycle 2012-13 to 2014-15.-
(a) During the first cycle designated consumer having more than five years life, data for the previous three years, namely, 2007-08, 2008-09, 2009-10 shall be considered provided the capacity Utilisation is uniform. Normalisation, in a suitable statistical approach, shall be done in case of abnormality in capacity utilisation in any of the aforesaid three year (s).
(b) During the first cycle designated consumer having more than five years life and less than three years data has been reported, the same shall be considered provided the capacity utilisation is uniform and if the capacity utilisation is abnormally low in any of the aforesaid three year(s), the same shall not be considered.
(c) During the first cycle, designated consumer having less than five years life and less than three years data has been reported, the available year’s data shall be considered provided the capacity utilisation is uniform. If the capacity utilisation is abnormally low in any of the year(s), the same shall not be considered.
(d) During the first cycle, in case of new designated consumer, the data shall be considered for those years where the capacity utilisation is greater than seventy percent (70%) and if only one year data is reported, the same shall be considered irrespective of the capacity utilisation.
(e) In the next cycle, baseline specific energy consumption shall be calculated in accordance with the provisions of rule 14.
(f) few additional sector specific information like process technology, process flow, raw material, product mix etc. shall also be collected.
Coal (kg) Others (KG or Ltr) Product (kg) Co- Gen Plant Eff. (%) Process Elect (kWh) Y (kcal) Others (kg or Ltr) Product (kg) Elect (kWh) Z Kcal
(g) All forms of energy shall be converted into a single form i.e. metric ton of oil equivalent (toe) by the use of standard engineering conversion formula and the following general guiding principle shall be used in this regard:-
(i) The reported gross calorific value (GCV) of fuels by the designated consumer shall be considered for estimating the equivalent thermal energy.
(ii) If gross calorific value (GCV) is not reported, then the values mentioned in the Government of India, Ministry of Power, notification number
S.O 394(E), dated the 12th March, 2007 shall be considered. Any other information as required shall be taken from standard industrial practice.
(iii) The equivalent thermal energy of the electricity supplied to the grid shall be deducted from the total energy input to the designated consumers’ boundary. The following expression shall be used:- a. Equivalent thermal energy (kcal) =Electricity supplied to grid (kWh) x national average heat rate in kcal/kWh in the baseline year.
b. National average heat rate in year 2009-10 was 2717 kcal/kWh.
(iv) Total energy input to the designated consumers’ boundary shall be estimated with the following expression:- a. Energy input (toe) = Fuel consumed quantity (kg) x gross calorific value (kcal/kg)
(v) Once the total energy input to the designated consumers’ boundary is estimated, the specific energy consumption shall be calculated by dividing the product quantity. 1.4. Methodology proposed for calculating baseline specific energy consumption for subsequent cycles beyond 2014-15, where baseline specific energy consumption is not available as per rule 14.
(a) During the first cycle of designated consumer having more than three years life, data for the previous three years shall be considered.
(b) During the first cycle of designated consumer having more than three years life and less than three years data has been reported, the same shall be considered.
(c) During the first cycle of designated consumer having less than three years life and less than three years data has been reported, the available year’s data shall be considered.
(d) During the first cycle of designated consumer, the data shall be considered for those years where the capacity utilisation is greater than seventy percent (70%) and if only one year data is reported, the same shall be considered provided the capacity Utilisation is greater than seventy percent (70%) and if capacity Utilisation is less than 70% for all reported years, average of all these years shall be considered.
(e) Baseline Specific Energy Consumption shall be calculated based on the last financial year data, if any conditions mentioned in clause (a) or (b) or (c) and conditions mentioned in clause(d) are satisfied for the last financial year. In case, conditions are not satisfied for the last financial year, average of all those years where above mentioned conditions are satisfied shall be considered for calculating baseline specific energy consumption.
(f) The Capacity Utilisation referred to in this rule is the ratio of actual production(s) per unit of time, to maximum potential installed or established production capacity per unit time of a unit/major process of plant/establishment for the operating period(s).
(g) The Capacity Utilisation and Plant Loading Factor shall be calculated as per following equations:
(i) Capacity Utilisation:
C 1..n = Installed or Established Production capacity in tonne per annum for 1..nth product P 1…n = Actual Production in tonne per anuum for 1..nth product Hr1..n = Nos of operating hours in hours per annum for 1..nth product ICU 1..n = Intermediate Capacity utilisation of 1..nth product for the operating period
(ii) Plant Loading Factor:
The plant loading factor for a unit referred to in the said rule is defined as the ratio of total generation (MU) to the maximum available generating potential (MU) for the period under review. Plant Loading Factor (%) = Where:
G1,2...n = Generation (MU) for Unit #1,2..n ULF 1,2...n = Unit Loading Factor for Unit #1,2..n For Individual Unit 1, 2,…n Unit Loading Factor, (ULF1,2..n) (%) = Average Operating Load in MW = C = Capacity of individual Unit in MW H = Total No. of operating hours in a year (8760 hrs) Total non-operating hours = Forced Outage (FO), Planned Maintenance (PM), Fuel Unavailability, etc.
Thus, the Plant Loading Factor is the percentage ratio of Plant Load Factor (PLF) and Plant Availability Factor (PAF) on bar.
(h) In the next cycle, baseline specific energy consumption shall be calculated in accordance with the provisions of rule 14.
(i) few additional sector specific information like process technology, process flow, raw material, product mix etc. shall also be collected.
(j) All forms of energy shall be converted into a single form i.e. metric ton of oil equivalent (toe) by the use of standard engineering conversion formula and the following general guiding principle shall be used in this regard:-
(i) The reported gross calorific value (GCV) of fuels by the designated consumer shall be considered for estimating the equivalent thermal energy.
(ii) If gross calorific value (GCV) is not reported, then the values mentioned in the Government of India, Ministry of Power, notification number
S.O 394(E), dated the 12th March, 2007 shall be considered. Any other information as required shall be taken from standard industrial practice.
(iii) The equivalent thermal energy of the electricity supplied to the grid shall be deducted from the total energy input to the designated consumers’ boundary. The following expression shall be used:- Equivalent thermal energy (kcal)=Electricity supplied to grid(kWh) x net heat rate of captive power plant or weighted heat rate of other power generation such as cogeneration etc.
(iv) Total energy input to the designated consumers’ boundary shall be estimated with the following expression:- Energy input (toe) = Fuel consumed quantity (kg) x gross calorific value (kcal/kg)
(v) Once the total energy input to the designated consumers’ boundary is estimated, the specific energy consumption shall be calculated by dividing the product quantity. 1.5. Procedure for normalisation of specific energy consumption.-
(a) Variable factors as described in rule 4 may affect the energy consumption and ‘Normalisation Factors’ shall be considered in those cases. The reported specific energy consumption(SEC) shall be normalised after incorporating the normalisation factor.
Normalised specific energy consumption = f (Reported SEC, normalisation factors).
(b) The specific energy consumption shall be normalised, during baseline and target periods, based on statistical procedures.
(c) The normalisation procedure is proposed to be applied if the capacity utilisation or Plant Loading Factor decreases from the baseline condition. It shall be applied only if capacity utilisation or Plant Loading Factor has deviated from Baseline year due to uncontrollable factors described in rule 4, and duly declared by the designated consumer with authentic proof.
(d) The normalisation shall be done by performing a statistical analysis of the specific energy consumption and production data by-
(i) plotting the production versus energy consumption curves;
(ii) performing statistical analysis to represent the relationship between the production and energy consumption;
(iii) extrapolating the above relationship to generate capacity utilisation versus energy consumption and capacity utilisation versus specific energy consumption data for a suitable range of capacity utilisation values;
(iv) the average capacity utilisation shall be used to identify the corresponding specific energy consumption value;
(v) the normalised specific energy consumption shall be the value as computed in the previous step.
(e) The “capacity utilisation” referred to in clauses (c) to (d) shall be replaced by “Plant Loading Factor” in case of designated consumers in the thermal power plant sector.
(f) The above calculation determines the normalised specific energy consumption for the designated consumers.
1.6. Validation of fuel quality tested from external and internal labs and reproducibility of same samples:
(a) The mean of the results of duplicate determinations carried out in each of two laboratories on representative portions taken from the same sample at the last stage of sample preparation, should not differ by more than 71.7 kcal/kg as per ISO 1928:1995(E)
(b) If the difference in GCV from internal and external lab test report is greater than 71.7 kcal/kg, the difference will be added to the gross calorific value (GCV) of the test result obtained in DC’s lab for that particular month.
2. Thermal power plant sector.- 2.1. The designated consumers for the thermal power plant sector shall be grouped based on the fuel used and they are as under:- 2.2. The energy consumption norms and standards for power stations shall be specified in terms of specific percentage of their present deviation of net operating heat rate, based on the average of previous three years, namely, 2007-08, 2008-09, 2009-10 for the first cycle, and for cycles thereafter in accordance with the provision of rule 14 from the net design heat rate. The power stations shall be grouped into various bands according to their present deviations, of operating heat rate from design heat rate and for power stations with higher deviations the energy consumption norms and standards shall be established at lower level and shall be grouped taking into account percentage deviation as under:- Coal /Lignite Diesel Gas Deviation in net station heat rate from design net heat rate Reduction target for percentage deviation in the net station heat rate Upto five per cent. Ten per cent (10%) More than five per cent and upto ten percent Seventeen per cent. (17%) More than ten per cent. and upto twenty percent Twenty-one per cent. (21%) More than twenty per cent. Twenty-four per cent (24%).
2.3. For the subsequent cycle, various bands according to this deviations and conditions as per rule 3 may be formulated and applied with the approval of technical committee. 2.4. Correction factor considered for effect on heat rate due to coal quality: Average “ash”, moisture, and gross calorific value for the previous three years in case of baseline for first cycle and as per rule 14 for consequent cycles and specified year in case of target year, shall be taken into account for the baseline year and correction factor shall be worked out based on the following boiler efficiency formula:- Where,- A= Ash percentage in coal M= Moisture percentage in coal H= Hydrogen percentage in coal G.C.V= Gross calorific value in kcal/kg Station heat rate (Kcal/kWh) = Turbine heat rate/Boiler efficiency
3. Cement sector.- 3.1. For establishment of energy consumption norms and standards for designated consumers in the cement sector, the designated consumers shall be grouped based on similar major output or product with the available data to arrive at a logical and acceptable spread of specific energy consumption among the designated consumers which shall be grouped as under:- Normalisation Factors 3.2. Equivalent major grade of cement production.-The various product mixes shall be converted in to equivalent major grade of cement product by the designated consumer by using the following formulae:-
(i) Conversion of Ordinary Portland Cement (OPC) production equivalent to major product Χ [Lakh tonne]
G.C.V
Clinkerization Plants Clinker Grinding Plants Wet Cement Plants White Cement Plants Portland Slag Cement Plant (PSC) Portland Pozzolana Cement Plant (PPC)
(ii) Conversion of Portland Pozzolana (PPC) production equivalent to major product Χ [Lakh tonne]
(iii) Conversion of Portland Slag Cement (PSC) or any other variety of cement production equivalent to major product var )(var Χ [Lakh tonne]
(iv) Conversion of total exported clinker to major product )(kerexp = [Lakh tonne] Where: Total exported clinker= [Clinker exported to other plants + clinker exported to clinker stock over and above the opening stock,]
(v) Conversion of total imported clinker to major product )(ker = [Lakh tonne] Where: Total Imported clinker= [Clinker Imported from other plants + clinker Imported from clinker stock, equivalent to the quantity by which the clinker opening stock getsreduced]
(vi) Total equivalent major product of cement It can be arrived at by summing up all the different grades of cements equivalent to major product calculated above:
Total Equivalent major product of Cement = [a(i) +a( ii) +a(iii) + a( iv)] [Lakh tonne] Note: S.no. a (v) is already accounted in major product.
3.3. Calculation for Gate to Gate specific energy consumption (SEC)
(i) Total thermal energy consumption Total thermal energy consumption is to be calculated as:- Total thermal energy consumption= [Fuel consumed (Lakh ton) X Gross calorific value of respected
(ii) Total electrical energy consumption Total electrical energy consumption is to be calculated as:- Total electrical energy consumption= [{(Total electricity purchased from grid (Lakh kWh) X 860(kcal/kWh)-electricity exported to grid (Lakh kWh) X 2717 (kcal/kWh)}/10] [Million kcal]; Where: - 2717 kcal/kWh is national average heat rate.
(iii) Notional/ Normalisation energy for imported electricity from grid Notional energy for imported electricity= [Imported electricity (lakh kWh) x (3208- Where: - 3208 kcal/kWh is weighted average heat rate of all designated consumers in cement sector.
(iv) Notional/ Normalisation energy Required for grinding of exported clinker It is calculated by using following formula:
Notional energy required = {Total exported clinker to major product (Lakh tonne) x Electrical SEC of cement grinding (kWh/ton of cement) x Weighted average [Million kcal];
{diesel generation (lakh kWh) x diesel generator heat rate (kcal/kWh)} + {Captive power plant generation (lakh
(v) Notional/ Normalisation energy required for clinkerisation of imported clinker It is calculated by using following formula:
Notional energy required = [Total clinker imported (Lakh tonne) x {Thermal SEC of clinkerization kcal/kg clinker) x 1000+electrical SEC of clinkerization (kWh/tonne of clinker) x Weighted average heat rate
(vi) Gate to Gate (GtG) energy consumption
(vii) Gate to Gate (GtG) specific energy consumption GtG SEC = [kcal/kg of equivalent cement].
4. Aluminum sector.- 4.1. For establishment of energy consumption norms and standards for designated consumers in the Aluminum sector, the designated consumers shall be grouped based on similar major output or product with the available data to arrive at a logical and acceptable spread of specific energy consumption among the designated consumers which shall be grouped as under:-
5. Iron and Steel sector.- 5.1. For Establishment of Energy consumption norms and standards in the Iron and Steel sector, the designated consumers are grouped based on similar characteristics with the available data to arrive at a logical and acceptable spread of specific Energy consumption among the designated consumers which may be grouped as under:- 5.2. The entire sector can be sub-divided in the following eight sub-sectors as detailed below: Refinery Integrated Sheet Smelter 5.3. Integrated Steel Plant (A) Integrated Steel Plant:- The energy indices of the major integrated steel plants captured from the annual reports and reported during the baseline audits have been taken for the below calculations. The Gate to Gate Specific Energy Consumption may be calculated as follows- Gate to Gate Specific Energy Consumption (SEC) = toe/tonne of crude steel As regards the total energy consumed in plant for these major integrated steel plants,the following formula can be given- Total Energy Consumed in Plant Total Energy Consumption (Mkcal) = [Total Thermal Energy (Mkcal) +{Purchased Electricity from Grid (MkWh) *grid Heat Rate (kcal/kWh)} – {Exported Electricity to grid (MkWh) X Captive Power Plant Heat Rate kcal/kWh}].
Where, Total Thermal Energy (Mkcal) = [Fuel Quantity used (tonne) X Gross Calorific Value of Fuel (kcal/kg)]/1000 5.4. Sponge Iron (B) Sponge Iron:- for this sub sector only those plants are considered which are standalone sponge Iron plants with no downstream products. The gate to gate SEC may be given as follows: Gate to Gate Specific Energy Consumption (toe/ tonne) = Total Energy Consumption (toe) / Production of Sponge Iron (tonne) 5.5. Sponge Iron with Steel Melting Shop (C) Sponge Iron with Steel Melting Shop:- for this sub sector those plants are considered which are sponge Iron plants with SMS (Steel Melting Shop). The gate to gate SEC may be given as follows: In this Group first we convert sponge iron to Steel melting shop and again equivalent Steel Melting Shop to sponge iron as follows:
Specific Energy Consumption of Coal for sponge Iron = Tonneof CoalConsumption/Tonne of sponge iron Electrical Specific Energy Consumption for sponge Iron = kWh/Tonne of Sponge Iron. Thermal Specific Energy Consumption for Sponge Iron = {(Tonne/TonneXGross Calorific Value of Coal)+(kWh/tonne)XCPP Heat Rate kcal/kWh)} Electrical Specific Energy Consumption for Steel Melting Shop = kWh/tonne of Steel Melting Shop. Steel Melting Shop Equivalent to Sponge Iron Production= [{(kWH/tonne) XCPP Heat Rate} X Production of Steel melting shop] / (Total Specific Energy Consumption of Sponge Iron) Total Equivalent Sponge Iron Production (tonne) = Production of Sponge Iron (tonne) + Steel Melting Shop production equivalent to sponge iron (tonne) (Gate to Gate SEC) Gate to Gate Specific Energy Consumption (Mkcal/tonne) = Total Energy consumed (Mkcal)/ Total Equivalent Sponge Iron Production (tonne) 5.6. Sponge Iron with Steel Melting shops and other (D) Sponge Iron with Steel Melting Shop and others:- for this sub sector those plants are considered which are sponge Iron plants with SMS (Steel Melting Shop) and other products like Ferro Manganese, Silicon Magnanese, Pig Iron etc. . The gate to gate SEC may be given as follows: In this subsector first we convert equivalent Steel melting shop to Sponge Iron and thereafter equivalent Ferro Alloy is converted to sponge Iron by given formulae. Equivalent Ferro Alloy Manganese to Sponge Iron = [{Electrical Specific energy consumption (SEC) of Ferro Manganese (kWh/tonne) x Heat Rate} x Production of Ferro Alloy Ferro Manganese} / (Total Specific Energy Consumption of Sponge Iron) Equivalent Ferro Alloy Sponge Iron Manganese to Sponge Iron = [{Electrical Specific energy consumption (SEC) of Sponge iron Manganese (kWh/tonne) X Heat Rate} X production of Ferro Alloy Sponge iron Manganese}/(Total Specific Energy Consumption of Sponge Iron) (Pig Iron to Sponge Iron) Equivalent Pig Iron to Sponge Iron = [{Electrical SEC of Pig Iron (kWh/tonne) X CPP Heat Rate} X production of Ferro Alloy Pig Iron} / (Total Specific Energy Consumption of Sponge Iron) (Total Sponge Iron) Total Equivalent Sponge Iron Production = Total energy Sponge Iron +Ferro Manganese to Sponge Iron + Sponge Iron Manganese to Sponge Iron + Pig Iron to Sponge Iron GtG SEC, Gate to Gate Specific Energy Consumption = Total Energy consumed/ Total Equivalent Sponge Iron Production 5.7. Ferro Alloy In this Group we have converted all products as regards equivalent to Ferro alloy (Silicon Manganese) by given formula- Equivalent Ferro Alloy Manganese to Ferro Alloy Silicon manganese Manganese = (Electrical Specific energy consumption (SEC) of Ferro Manganese * Production of Ferro Manganese)/ Electrical Specific energy consumption (SEC) of silicon Manganese) Equivalent Ferro alloy silicon Manganese to Ferro Alloy silicon manganese = (Electrical SEC of silicon Manganese * Production of silicon manganese)/ Electrical SEC of Silicon Manganese) Equivalent Ferro Chrome to Ferro Alloy silicon manganese Manganese = (Electrical SEC of Ferro Chrome X Production of Ferro Chrome)/ Electrical SEC of Silicon Manganese) Equivalent Pig Iron to Ferro Alloy silicon manganese Manganese = (Electrical SEC of Pig Iron X Production of Pig Iron)/ Electrical SEC of silicon Manganese) Total Equivalent Ferro Alloy Silicon Manganese Production = (Ferro Manganese to Ferro silicon Manganese) +(Fe Sponge iron Manganese equivalent to Ferro silicon manganese) +(Ferro Chrome equivalent to Ferro silicon manganese) + (Pig Iron to Ferro silicon manganese) Gate to Gate Specific Energy Consumption =Total Energy consumption (Mkcal))/ Total Equivalent Ferro Alloy silicon manganese Production 5.8. Ferro Chrome (F) Ferro Chrome:-The Gate to Gate Specific energy consumption (SEC) for this subsector is given as follows- Gate to Gate Specific Energy Consumption of Ferro Chrome =Total Energy Consumption (Mkcal)/Total Ferro Chrome Production (Tonne).
5.9. Mini Blast Furnace (G) Mini Blast Furnace:-The G to G Specific energy consumption (SEC) for this subsector is given as follows- Gate to Gate Specific Energy Consumption of Mini Blast Furnace =Total Energy Consumption 5.10. Steel Processing Unit (H) Steel Processing Units:- This subsector contributes towards the many such steel processing plants like rerolling, wiredrawing, cold rolling, hot rolling etc.
The Gate to Gate Specific energy consumption (SEC) for this subsector is given as follows- Gate to Gate Specific Energy Consumption of Steel Processing Unit = Total Energy Consumption (Mkcal)/ Total Production of Steel Processing Unit (Tonne).
6. Chlor-Alkali sector.- 6.1. For establishment of energy consumption norms and standards in the Chlor-Alkali sector, the designated consumers shall be grouped based on similar characteristics with the available data to arrive at a logical and acceptable spread of specific energy consumption among the designated consumers which may be grouped as under:- 6.2. Correction factors developed for variability:
a. Product Mix:
Caustic Soda 1.0 of Equivalent Caustic Soda Liquefied Chlorine (T) 0.0615 of Equivalent Caustic Soda Compressed Hydrogen (Lac NM3) 13.889 of Equivalent Caustic Soda Solid Flakes (T) 0.219 of Equivalent Caustic Soda Note: Above Product mix shall be applicable in first cycle only. b. All the products in plant boundary shall be converted into Equivalent Caustic Soda w.r.t. specific energy consumption of respective products.
c. Membrane and Electrode Life 60 kWh/tonne per year is added into specific energy consumption in the baseline year for each plant. For example:
Addition of 60 kWh per year: 60 kWh x 860 kcal (In case of Non CPP plants) x 3 years / 10^7 Addition of 60 kWh per year: 60 kWh x 2717kCal (In case of CPP plants) x 3 years / 10^7 Note: Above shall be applicable in first cycle only.
d. Notional/Normalisation Energy for imported electricity from Grid Notional energy for imported electricity = [Imported electricity (lakh kWh) x (3394-860) (kcal/kWh)]/10[Million kcal] Where: - 3394 kCal/kWh is weighted average heat rate of all designated consumers in Chlor-Alkali sector
7. Pulp and Paper sector.- 7.1. For establishment of energy consumption norms and standards in the Pulp and Paper sector, the designated consumers shall be grouped based on similar characteristics with the available data to arrive at a logical and acceptable spread of specific energy consumption among the designated consumers and the following guidelines shall be applied to group the designated consumers based on similarity in input raw material and product output on the basis of availability of consistent data:-
(i) The input raw materials are Wood, Agro and Recycled Fibre (RCF);
(ii) The process outputs are of Chemical Pulping, Chemi-mechanical Pulping and 100% market pulping
(iii) The product output of specialty paper, non-specialty paper and newsprint. 7.2. Thegroups made for Pulp and Paper sector under are: -
8. Textile sector.- 8.1. For establishment of energy consumption norms and standards in the Textile sector, the designated consumers shall be based on similar characteristics with the available data to arrive at a logical and acceptable spread of specific energy consumption among the designated and the group made are as under:- 8.2. The designated consumers whose production is measured in meters of cloth, the average grams per square meter (GSM) as 125 and average width as 44 inches shall be assumed for weight calculations.
9. Fertilizer sector.- 9.1. In Fertilizer Sector, for manufacturing of Urea fertilizer, out of total energy consumed at designated consumer plant boundary, stoichiometric energy of 2.53 Million Gcal/MT Urea is contained in urea product and goes out as such. Thus, the net energy utilized in urea manufacture is total energy input at designated consumers’ boundary reduced by 2.53 Million Gcal/MT Urea. The figure is worked out by considering heat energy of ammonia as 4.46 Million Gcal/MT Ammonia and specific consumption 0.567 MT of Ammonia / MT Urea.
10. Petroleum Refinery:- 10.1. In Petroleum Refinery sector, the process includes up gradation of undesirable components of the crude oil into more valuable products, such as gasoline, diesel, and jet fuel and other low value by-products, such as fuel oils and lubricants. Specific energy consumption may not be a appropriate indicator of the energy performance of the refineries as it does not account for differences in complexities, output slates, or type of crude processed. The energy performance of refineries is expressed in terms of specific energy consumption, measured in Million British Thermal Units (BTU) per thousand barrel per Energy Factor (MBTU/BBL/NRGF). This unit, commonly referred to as MBN, was developed by the Centre for High Technology, Ministry of Petroleum & Natural Gas to provide a basis for comparing energy performance of refineries of different configurations and accounting of the throughput of secondary units.
10.2. “MBN” means Million British Thermal Units (BTU) per Thousand barrel of crude processed per Energy Factor (NRGF), calculated as per the following formula adopted by CHT: MBN = Energy consumption (Million BTU) / crude throughput in Thousand Barrels / NRGF 10.3. NRGF: The NRG factor (NRGF) is the indicator of the level of complexity of a refinery.
11. Railway Sector:- For establishment of energy consumption norms and standards in the Railway sector, the designated consumers shall be grouped based on similar characteristics with the available data to arrive at a logical and acceptable spread of specific energy consumption among the designated consumers which may be grouped as under:-
(a) Zonal Railways: - Each zonal railway provides transport services for both passenger and goods. The energy input for the mentioned services is in the form of diesel or electricity. In view of the above scenario specific fuel consumption or specific energy consumption of zonal railways for services (both passenger and Goods) shall be taken in terms of Diesel (L/1000GTKM) and Electrical Energy (kWh/1000GTKm). Four performance metrics are identified for each zonal Railway as shown below:- Zonal Railway (Traction) Diesel Electrical Passenger Goods Note:-
1. For conversion calorific value of diesel shall be: 11840 kcal/Kg and density: 0.8263 Kg/litre
2. 1kWh shall be equivalent to 860 kcal.
For calculating specific fuel consumption or specific energy consumption for a specific service (passenger or goods), the total amount of fuel input in liters or kWh shall be divided by the total gross tonne kilometrage in thousand’s for the respective service.
(b) Production Units: - Production units of Indian Railways manufacture variety of products like Locomotives, coaches, wheels, axles etc. Specific Fuel Consumption or Specific Energy Consumption of Production Units of Indian Railways shall be taken in terms of KgOE / Units produced. For Production Units manufacturing more than one variety of product under same category, equalized no of units will be taken to calculate SEC or SFC (for ex under category of coach there can be both AC and Non AC coaches having different energy demands hence they will be converted into equalized units to measure specific energy consumption).
(c) Workshops: - Specific Fuel Consumption or Specific Energy Consumption of Workshops units of Indian Railways shall be taken in terms of KgOE / units worked upon or maintained. For Workshop Units maintaining
RAILWAY
Zonal Railways Production Workshops or working upon more than one variety of product under same category, equalized no of units will be taken to calculate SEC or SFC (for ex under category of coach there can be both AC and Non AC coaches having different energy demands hence they will be converted into equalized units to measure specific energy consumption).
12. Electricity Distribution Company:- Transmission & Distribution (T&D) loss in percentage will be a sole parameter to assess energy performance of electricity distribution companies under PAT scheme, calculated as per the following formula: T&D loss (Million kWh) = Net Input Energy (Million kWh) – Net sale of energy (Million kWh) Net Input Energy (Million kWh) = Total input energy (adjusted for transmission losses and energy traded) Net sale of Energy (MkWh) = Total energy sold (adjusted for energy traded)
SCHEDULE II
[See rules 2(j) and 4(4)] Normalisation Equations During Monitoring & Verification phase, the accredited auditors would verify the results from all activities that occurred during the assessment year and include the contributions from all existing relevant variables: the total amount of energy consumed, electricity generated and sold by a designated consumer; the volume of different products produced while taking into the account of intermediary products; and any other defined factors which could have caused a change in the operating conditions between the baseline and the target years and affected the specific energy consumption. These conditions leads to determination of the performance change resulting from specific selected activities and conditions as distinct from the effect of certain variables and thus calls for Normalisation; which were well conceived in the sector specific supporting pro-forma for Form I of rules, 2007 or rules, 2008. The equations for calculating normalisation in all the sectors have been developed to homogenize and fix the formulae in the assessment year. This will regulate the calculation in the pro-forma through minimum effort. These equations have been comprehended through examples in the sector specific Normalisation Documents for better understanding. In order to stream line the process of M&V, these equations have been accumulated in one place for all the sectors.
1. Sa1 Aluminium: Refinery and Smelter Normalisation factors for the following areas have been developed in Aluminium Sector 1.1. Fuel Quality in Captive Power Plant (CPP) and Combined Heat and Power Generation (Co-Gen) 1.2. Low Pant Load Factor (PLF) in CPP 1.3. Smelter Capacity Utilisation 1.4. Bauxite Quality 1.5. Carbon Anode (Import & Export) 1.6. Product Mix (Equivalent product) 1.7. Power Mix (Import & Export from/to the grid and self-generation from the captive power plant) 1.8. Normalisation Others 1.8.2. Environmental Concern (Additional Environmental Equipment requirement due to major change in government policy on Environment) 1.8.4. Construction Phase or Project Activities 1.8.5. Addition of New Line/Unit (In Process & Power Generation) 1.8.6. Unforeseen Circumstances 1.8.7. Renewable Energy 1.9. Gate to Gate Specific Energy Consumption 1.10. Normalised Gate to Gate Specific Energy Consumption 1.1. Fuel Quality in CPP and Co-Gen:
The Boiler Efficiency will be calculated for the baseline as well as assessment year with the help of Coal analysis constituents like Gross Calorific Value (GCV), per cent Ash, per cent Moisture, per cent Hydrogen (H) and Boiler Efficiency Equation provided to calculate the Boiler efficiency. Hence, by keeping the Turbine heat rate constant for both the years, the CPP heat hate will be calculated for the respective year. The Thermal Energy for the difference in heat rate of CPP will be deducted from the total energy consumption of the plant as under: 1.1.3. Energy to be subtracted w.r.t. fuel quality in CPP (Million kcal) 1.1.5. CPP Heat Rate due to Fuel Quality in AY (kcal/kWh) 1.1.6. Boiler Efficiency for BY 1.1.7. Boiler Efficiency for AY 1.1.8. Boiler Efficiency for AY and BY (U#1,2…10) Where,- M = Moisture (in %) H = Hydrogen (in %) A = Ash (in %) 1.1.9. Energy to be subtracted w.r.t. Fuel Quality in Co-Gen (Million kcal) 1.1.10. Difference in Specific Steam from BY to AY (kcal/kg of steam)= 1.1.11. Normalised Specific Energy Consumption for Steam Generation (kcal/kg of steam) 1.1.12. Weighted Average Specific Steam Consumption Where,- M = Moisture (in %) H = Hydrogen (in %) A = Ash (in %) 1.2. Low PLF Compensation in CPP Due to decreased loading, the Plant load Factor (PLF) will be worsened and affects the unit heat rate. The comparison between baseline year and assessment year will be carried out based on the following calculation. 1.2.1. Total Notional Energy to be subtracted due to Low PLF (Million kcal) 1.2.2. Energy to be subtracted per unit 1.2.3. Difference of Turbine Heat Rate between AY and BY 1.2.4. Normalised Design Turbine Heat rate due to external factor (kcal/kWh) for BY and AY 1.2.5. Design Turbine Heat Rate after Curve correction and difference correction 1.2.6. Turbine Heat Rate as per Load Vs Heat Rate Equation due to external factor (kcal/kWh) = ax -bx+c Where,- a = Equation Constant 1 x =Average Operating Load (MW) caused by low ULF due to external factor 1.2.7. Percentage Difference between Design Turbine Heat Rate and Design Curve or HBD Turbine Heat rate 1.2.9. Plant Availability Factor 1.3. Smelter Capacity Utilisation 1.3.2. Total Electrical Energy to be deducted due to lower capacity utilisation (Million kWh) 1.3.3. Electrical Energy to be deducted due to lower capacity utilisation (Million kWh) Where,- SEC = Specific Energy Consumption Where,- K1 = Constant 1 K2= Constant 2 = Capacity Utilisation (%)= 1.4. Bauxite Quality Bauxite Quality: Due to deterioration of bauxite quality (moisture, TAA, Fe, mud) , the thermal energy should be normalized in the assessment year based on the following calculation:- Where,- SBCAY – Specific bauxite factor (Bauxite Tonne/ alumina Tonne) for AY SBCBY – Specific bauxite factor (Bauxite Tonne/ alumina Tonne) for BY MBAY – Moisture content in Bauxite (%) for AY 1.4.6. Wash water for AY (Tonne) = SBCAY X (100 – MBAY)% X MFAY X WWAY Where,- SBCAY – Specific bauxite factor (Bauxite Tonne/ alumina Tonne) in assessment year MBAY – Moisture content in Bauxite (%) in assessment year MFAY – Mud Factor (Tonne of mud / Tonne of Bauxite) WWAY – Tonne of wash water required for cleaning one Tonne of mud (Tonne of wash water/Tonne of mud) Where,- SBCBY – Specific bauxite factor (Bauxite Tonne/ alumina Tonne) in assessment year MBBY – Moisture content in Bauxite (%) in assessment year MFBY – Mud Factor (Tonne of mud / Tonne of Bauxite) WWBY – Tonne of wash water required for cleaning one Tonne of mud (Tonne of wash water/Tonne of mud) 1.4.9. Specific Bauxite factor (Bauxite Tonne/ alumina Tonne) Where,- TAA – Total Available Alumina in Bauxite (%) MB – Moisture content in Bauxite (%) OR - Overall Recovery from Bauxite (%) 1.5. Carbon Anode (Import and Export) 1.5.2. Net Energy for carbon anode Export in AY and BY (Million kcal)= Carbon anode stock (Tonne) Carbon anode stock (Tonne) 1.6. Product Mix (Equivalent Product) The baseline year product energy factor (Energy Factor) will be maintained for equivalent major product in the assessment year.
(i) Equivalent production (In Major Product) in the Baseline Year (BY) will be Major Product: Product 1 in the baseline year (Tonnes) Where EqMPBY = Total equivalent product in Major Product in BY (Tonne) PP1BY = Total Product 1 production in BY (Tonne) PP2BY = Total Product 2 production in BY (Tonne) EFP2BY = Product 2 energy factor with respect to Product 1 in BY PP3BY = Total Product 3 production in BY (Tonne) EFP3BY = Product 3 energy factor with respect to Product 1 in BY BY= Baseline Year (Note: Any addition in series or parallel product will attract the same fraction and to be included in the above equation as The Energy factor for the baseline will be calculated as Where,- EFP2BY = Product 2 energy factor with respect to Product 1 in BY EFP3BY = Product 3 energy factor with respect to Product 1 in BY EFPiBY = Product ith energy factor with respect to Product 1 in BY SECP1BY = Specific Energy Consumption of Product 1 in BY SECP2BY = Specific Energy Consumption of Product 2 in BY SECP3BY = Specific Energy Consumption of Product 3 in BY SECPiBY = Specific Energy Consumption of Product ith in BY
(ii) Condition 1, No new product is introduced in the assessment year i.e., if PPiBY≠0 and PPiAY≠0 then Equivalent production (In Major Product) in the Assessment Year (AY) will be Major Product: Product 1 in the baseline year (Tonnes) and will remain same in the assessment year Where,- EqMPAY = Total equivalent product in Major Product in AY (Tonne) PP1AY = Total Product 1 production in AY (Tonne) PP2AY = Total Product 2 production in AY (Tonne) EFP2BY = Product 2 energy factor with respect to Product 1 in BY PP3AY = Total Product 3 production in AY (Tonne) EFP3BY = Product 3 energy factor with respect to Product 1 in BY
(iii) Condition 2, Due to introduction of new product in the assessment year, the production of new introduced product in the baseline year will be 0 i.e., if PPiBY=0 and PPiAY≠0 then Equivalent production (In Major Product) in the Assessment Year (AY) with 4 th new introduced product will be Major Product: Product 1 in the baseline year (Tonnes) and will remain same in the assessment year Where,- PP4AY = Total Product 4 production in AY (Tonne) EFP4AY = Product 4 energy factor with respect to Product 1 in AY 1.6.1. Refinery 1.6.1.1. Equivalent Product with major product as Standard Calcined Alumina All products other than Standard Calcined Alumina are converted to the Equivalent Standard Calcined Alumina in baseline as well as assessment year
(i) Total Equivalent Standard Calcined Alumina Production (Tonne) in the baseline year
(ii) Total Equivalent Standard Calcined Alumina Production (Tonne) in the assessment year Where,- SCA =Standard Calcined Alumina (t) as Major Product EqSCAC = Equivalent Special Calcined Alumina Course Production (t) EqSCAM = Equivalent Special Calcined Alumina Microfined Production (t) EqSCAMd = Equivalent Special Calcined Alumina Milled Production (t) BY = Baseline Year 1.6.1.2. Equivalent Major Product- Calcined Alumina for Baseline year
(i) Special Calcined Alumina Milled (Tonne) to Equivalent Major Product- Calcined Alumina Where,-
(ii) Special Calcined Alumina Microfined (Tonne) to Equivalent Major Product- Calcined Alumina Where,- EFSCAMBY =Energy Factor Special Calcined Alumina Microfined
(iii) Special Calcined Alumina Course (Tonne) to Equivalent Major Product- Calcined Alumina Where,- EFSCACBY =Energy Factor Special Calcined Alumina course
(iv) Special Hydrate Milled (Tonne) to Equivalent Major Product- Calcined Alumina Where,-
(v) Special Hydrate Micro fined (Tonne) to Equivalent Major Product- Calcined Alumina Where,- EFSHMBY =Energy Factor Special Hydrate Micro fined
(vi) Special Hydrate Course (Tonne) to Equivalent Major Product- Calcined Alumina Where,- EFSHCBY =Energy Factor Special Hydrate Course
(vii) Standard Hydrate Alumina (Tonne) to Equivalent Major Product- Calcined Alumina Where,- EFSHABY =Energy Factor Standard Hydrate Alumina 1.6.1.3. Energy Factors
(i) Special Calcined Alumina Milled Where,- SECSCAMdBY = Specific Energy Consumption Special Calcined Alumina Milled (Million SECSCABY = Specific Energy Consumption Standard/Calcined Alumina (Million kcal/Tonne)
(ii) Special Calcined Alumina Microfined Where,- SECSCAMBY= Specific Energy Consumption Special Calcined Alumina Microfined (Million
(iii) Special Calcined Alumina course EFSCACBY = SECSCACBY / SECSCABY Where,- SECSCACBY= Specific Energy Consumption Special Calcined Alumina Course (Million kcal/Tonne)
(iv) Special Hydrate Milled Where,- SECSHMdBY = Specific Energy Consumption Special Hydrate Milled (Million kcal/Tonne) SECSCABY = Specific Energy Consumption Standard/Calcined Alumina (Million kcal/Tonne)
(v) Special Hydrate Microfined Where,- SECSHMBY = Specific Energy Consumption Special HydrateMicrofined (Million kcal/Tonne) SECSCABY = Specific Energy Consumption Standard/Calcined Alumina (Million kcal/Tonne)
(vi) Special Hydrate Course to Calcined Alumina Where,- SECSHCBY = Specific Energy Consumption Special Hydrate Course (Million kcal/Tonne) SECSCABY = Specific Energy Consumption Standard/Calcined Alumina (Million kcal/Tonne)
(vii) Standard Hydrate Alumina into Calcined Alumina EFSHABY = SECSHABY / SECSCABY Where,- SECSHABY = Specific Energy Consumption Standard Hydrate Alumina (Million kcal/Tonne) SECSCABY = Specific Energy Consumption Standard/Calcined Alumina (Million kcal/Tonne) 1.6.1.4. Equivalent Major Product- Calcined Alumina for Assessment year
(i) Special Calcined Alumina Milled (Tonne) to Equivalent Major Product- Calcined Alumina Where,-
(ii) Special Calcined Alumina Microfined (Tonne) to Equivalent Major Product- Calcined Alumina Where,- EFSCAMAY =Energy Factor Special Calcined Alumina Microfined = EFSCAMBY
(iii) Special Calcined Alumina Course (Tonne) to Equivalent Major Product- Calcined Alumina Where,- EFSCACAY =Energy Factor Special Calcined Alumina course = EFSCACBY
(iv) Special Hydrate Milled (Tonne) to Equivalent Major Product- Calcined Alumina Where,-
(v) Special Hydrate Micro fined (Tonne) to Equivalent Major Product- Calcined Alumina Where,- EFSHMAY =Energy Factor Special Hydrate Micro fined = EFSHMBY
(vi) Special Hydrate Course (Tonne) to Equivalent Major Product- Calcined Alumina Where,- EFSHCAY =Energy Factor Special Hydrate Course = EFSHCBY
(vii) Standard Hydrate Alumina (Tonne) to Equivalent Major Product- Calcined Alumina Where,- EFSHAAY =Energy Factor Standard Hydrate Alumina = EFSHABY Note: For Assessment year, the Energy factor of baseline will be used to calculate the Equivalent product for respective product. However, any introduction of new product in the assessment year will draw the SEC of the newly introduced product into the Energy factor and equivalent product is to be calculated accordingly. Thus, the Numerator SEC of the above calculation of energy factor of baseline will change to SEC of the respective product in the assessment year as EFPiAY = SECPiAY/SECP1BY. Rest of the calculation remain same. 1.6.2. Smelter 1.6.2.1. Equivalent Product with major product as Molten Aluminium All products other than Molten Aluminium are converted to the Equivalent Molten Aluminium in baseline as well as assessment year
(i) Total Equivalent Molten Alumium Production (Tonne) in the baseline year
(ii) Total Equivalent Molten Alumium Production (Tonne) in the assessment year Where, MA =Molten Aluminium Production (t) as Major Product BY = Baseline Year 1.6.2.2. Equivalent Product- Molten Aluminium for Baseline year
(i) Others Product to Equivalent molten aluminum product (Tonne) Where,- EFOPBY =Energy factor of other product
(ii) Strips to Equivalent molten aluminum product (Tonne) Where,- EFStBY =Energy factor of Strips
(iii) Wire rods to Equivalent molten aluminum product (Tonne) Where,- EFWiRBY =Energy factor of wire rods
(iv) Primary foundry to Equivalent molten aluminum product(Tonne) Where,- EFPFBY =Energy factor of primary foundry
(v) Bars to Equivalent molten aluminum product (Tonne) Where,- EFBaBY =Energy factor of Bars
(vi) Ingots to Equivalent molten aluminum product (Tonne) Where,- EFInBY =Energy factor of ingots
(vii) Billet to Equivalent molten aluminum product Where,- EFBiBY =Energy factor of Billet 1.6.2.3. Energy Factors
(i) Other Poduct EFOPBY=SECOPBY / SECMABY Where,- SECOPBY =SEC of Other Products (if any) after Molten Aluminum (Million kcal/Tonne) SECMABY =SEC of Molten Aluminum (Million kcal/Tonne)
(ii) Stips Where,- SECStBY =SEC of Strips (Million kcal/Tonne) SECMABY =SEC of Molten Aluminum (Million kcal/Tonne)
(iii) Wire Rods Where,- SECWiRBY =SEC of wire Rods (Million kcal/Tonne) SECMABY =SEC of Molten Aluminum (Million kcal/Tonne) Where,- SECPFBY =SEC of Primary Foundary Alloys(Million kcal/Tonne) SECMABY =SEC of Molten Aluminum (Million kcal/Tonne)
(v) Bars Where,- ECBaBY =SEC of Bars (Million kcal/Tonne) SECMABY =SEC of Molten Aluminum (Million kcal/Tonne)
(vi) Ingots Where,- SECInBY =SEC of Ingot (Million kcal/Tonne) SECMABY =SEC of Molten Aluminum (Million kcal/Tonne)
(vii) Billet Where,- SECBiBY =SEC of Billet (Million kcal/Tonne) SECMABY =SEC of Molten Aluminum (Million kcal/Tonne) 1.6.2.4. Equivalent Product- Molten Aluminium for Assessment year
(i) Others Product to Equivalent molten aluminum product (Tonne) Where,- EFOPAY =Energy factor of other product = EFOPBY
(ii) Strips to Equivalent molten aluminum product (Tonne) Where,- EFStAY =Energy factor of Strips = EFStBY
(iii) Wire rods to Equivalent molten aluminum product (Tonne) Where,-
(iv) Primary foundry to Equivalent molten aluminum product(Tonne) Where,- EFPFAY =Energy factor of primary foundry = EFPFBY
(v) Bars to Equivalent molten aluminum product (Tonne) Where,- EFBaAY =Energy factor of Bars =EFBaBY
(vi) Ingots to Equivalent molten aluminum product (Tonne) Where,- EFInAY =Energy factor of ingots = EFInBY
(vii) Billet to Equivalent molten aluminum product Where,- Note: For Assessment year, the Energy factor of baseline will be used to calculate the Equivalent product for respective product. However, any introduction of new product in the assessment year will draw the SEC of the newly introduced product into the Energy factor and equivalent product is to be calculated accordingly. Thus, the Numerator SEC of the above calculation of energy factor of baseline will change to SEC of the respective product in the assessment year as EFPiAY = SECPiAY/SECP1BY. Rest of the calculation remains same. 1.7. Power Mix
(a) Power Mix Normalisation for Power Sources The baseline year power mix ratio will be maintained for Assessment year for Power Source and import. The Normalised weighted heat rate calculated from the baseline year Power mix ratio will be compared with the assessment year Weighted Heat Rate and the Notional energy will be deducted from the Total energy assessed. The Thermal Energy difference of electricity consumed in plant in baseline year and electricity consumed in plant during assessment year shall be subtracted from the total energy, considering the same % of power sources consumed in the baseline year.
However, any efficiency increase (i.e. reduction in Heat Rate) in Assessment year in any of the power sources will give benefit to the plant.
Notional Energy to be subtracted from the total Energy of Plant in the assessment year is calculated as
(i) Energy Correction for all power source in the assessment year [Million kcal]= TECPSAY x (A-WHRAY - N-WHRAY) Where,- TECPSAY: Total energy consumption from all the Power sources (Grid, CPP, DG etc) for AY in Million kwh A-WHRAY: Actual Weighted Heat Rate for the Assessment Year in kcal/kwh N-WHRAY: Normalised Weighted Heat Rate for the Assessment Year in kcal/kwh
(ii) Normalised Weighted Heat Rate for Assessment year (kcal/kwh): Where,- A: Grid Heat Rate for Assessment year (AY) in kcal/kwh B: CPP Heat Rate for AY in kcal/kwh C: DG Heat Rate for AY in kcal/kwh D: Grid Energy consumption for Base Line Year (BY) in Million kwh E: CPP Energy consumption for BY in Million kwh F: DG Energy consumption for BY in Million kwh G: Energy Consumed from all Power sources (Grid, CPP, DG) for BY in Million kwh (Note: Any addition in the power source will attract the same fraction to be included in the above PSiHRAY= Power Source (ith) Heat rate for AY in kcal/kwh PSiECBY= Power Source (ith) Energy Consumption for BY in Million kWh TECBY=Total Energy consumption for BY in Million kWh The Electricity Consumption from WHR is not being considered for Power Mix Normalisation)
(b) Power Mix Normalisation for Power Export Net Heat Rate of CPP to be considered for export of Power from CPP instead of 2717 kCal/kWh. Actual CPP heat rate would be considered for the net increase in the export of power from the baseline. The exported Energy will be normalized in the assessment year as per following calculation
(iii) Notional energy for Power export to be subtracted in the assessment year [Million kcal] Where,- GHRAY: CPP Gross Heat Rate for AY in kcal/kwh EXPAY: Exported Electrical Energy in AY in Lakh kwh EXPBY: Exported Electrical Energy in BY in Lakh kwh APCAY: Auxiliary Power Consumption for AY in % 1.8. Other Normalisations The Normalisation takes place in the assessment year due to Cold start or Hot stop major section like calciner in Aluminium refinery. The additional Thermal and electrical Energy to be deducted after taking care of energy used in the production during these period in the assessment year as compared to the baseline year. The energy is to be excluded from the input energy as calculated below Additional Notional Electrical and Thermal Energy consumed due to Calciner/Major section start/stop (due to external factor) [Million kcal] = Electrical and Thermal Energy consumed due to Calciner/Major section start/stop (due to external factor) in the assessment year - Electrical and Thermal Energy consumed due to Calciner/Major section start/stop (due to external factor) in the baseline year Electrical and Thermal Energy consumed due to Calciner/Major section start/stop (due to external factor) in the assessment year [Million kcal]= {Calciner/ Major Section Hot to Cold stop due to external factor (Electrical Energy Consumption) in assessment year (Lakh kWh) + Calciner/ Major Section Cold to Hot start due to external factors taking production into account (Electrical Energy Consumption) in assessment year (Lakh kWh)} xWeighted Heat Rate (kcal/kwh)/10 + Calciner/Major Section Cold to Hot start due to external factors taking production into account (Thermal Energy Consumption) in the assessment year (Million kcal) Electrical and Thermal Energy consumed due to Calciner/Major section start/stop (due to external factor) in the baseline year [Million kcal]= {Calciner/ Major Section Hot to Cold stop due to external factor (Electrical Energy Consumption) in baseline year (Lakh kWh) + Calciner/ Major Section Cold to Hot start due to external factors taking production into account (Electrical Energy Consumption) in baseline year (Lakh kWh)} x Weighted Heat Rate (kcal/kwh)/10 + Calciner/Major Section Cold to Hot start due to external factors taking production into account (Thermal Energy Consumption) in the baseline year (Million kcal) 1.8.2. Environmental Concern Additional Environmental Equipment requirement due to major change in government policy on Environment The Normalisation takes place in the assessment year for additional Equipment’s Energy Consumption only if there is major change in government policy on Environment Standard. The Energy will be normalized for additional Energy consumption details from Energy meters. This is to be excluded from the input energy as calculated below Notional Thermal Energy to be deducted in the assessment year due to Environmental Concern [Million kcal] = Additional Electrical Energy Consumed (Lakh kwh) x Weighted Heat Rate (kcal/kwh)/10+ Additional Thermal Energy Consumed (Million kcal) 1.8.3. Biomass/ Alternate Fuel Unavailability w.r.t Baseline Year The Normalisation for Unavailability for Biomass or Alternate Fuel is applied in the baseline year. The energy contained by the fossil fuel replacement will be deducted in the assessment year Notional Thermal Energy to be deducted in the assessment year due to Biomass/Alternate Fuel Unavailability [Million kcal] Where,- FFBAY= Biomass replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVBBY: Gross Calorific Value of Biomass in Baseline Year (kcal/kg) FFSAAY= Solid Alternate Fuel replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVSABY: Gross Calorific Value of Solid Alternate Fuel in Baseline Year (kcal/kg) FFBAY= Liquid Alternate Fuel replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVLABY: Gross Calorific Value of Biomass in Baseline Year (kcal/kg) 1.8.4. Construction Phase or Project Activities The energy consumed during construction phase or project activities are non-productive energy and hence will be subtracted in the assessment year. The energy consumed by the equipment till commissioning will also be deducted in the assessment year Notional Thermal Energy to be deducted in the assessment year due to Construction Phase or Project Activities [Million kcal]= Electrical Energy Consumed due to commissioning of Equipment (Lakh kwh) x Weighted Heat Rate (kcal/kwh)/10+ Thermal Energy Consumed due to commissioning of Equipment (Million kcal) 1.8.5. Addition of New Line/Unit (In Process and Power Generation) In case a DC commissions a new line/production unit before or during the assessment/target year, the production and energy consumption of new unit will be considered in the total plant energy consumption and production volumes once the Capacity Utilisation of that line has touched / increased over 70 per cent. However, the energy consumption and production volume will not be included till it attains 70 per cent.of Capacity Utilisation. Energy consumed and production made (if any) during any project activity during the assessment year, will be subtracted from the total energy and production in the Assessment year. Similarly, the same methodology is applied on a new unit installation for power generation (CPP) within the plant boundary.
The Energy reduction will take place in the assessment year for addition of new line/unit normalisation as per following calculation:
(i) Thermal Energy Consumed due to commissioning of New process Line/Unit till it attains 70 percent of Capacity Utilisation to be subtracted in assessment year (Million kcal) = (Electrical Energy Consumed due to commissioning of New process Line/Unit till it attains 70 percent. of Capacity Utilisation (Lakh kWh) x Weighted Average Heat rate in AY (kcal/kwh)/10) + Thermal Energy Consumed due to commissioning of New Process Line/Unit till it attains 70 percent. of Capacity Utilisation (Million kcal) The Production during commissioning of New Process Line/Unit will be subtracted from the total production of plant and added in the import of intermediary product (Calcined Alumina for Refinery, Molten Alumina for Smelter and Integrated Plant))
(ii) Thermal Energy Consumed from external source due to commissioning of New Line/Unit till it attains 70percent. of Capacity Utilisation in Power generation to be subtracted in the assessment year (Million kCal) = (Electrical Energy Consumed from external source due to commissioning of New Line/Unit till it attains 70 percent. of Capacity Utilisation in Power generation (Lakh kWh) x Weighted Average Heat rate in AY (kcal/kwh)/10) + Thermal Energy Consumed due to commissioning of New Line/Unit till it attains 70 percent. of Capacity Utilisation in Power generation (Million kcal)
(iii) Thermal Energy to be added in the assessment year for Power generation of a line /unit till it attains 70 percent.of Capacity Utilisation (Million kcal)=Net Electricity Generation till new Line/Unit attains 70 Where,- 1.8.6. Unforeseen Circumstances The Normalisation is required for Energy system of a plant, if the situation influences the Energy Consumption, which cannot be controlled by Plant Management and is termed as unforeseen circumstances. The Energy consumed due to unforeseen circumstances to be deducted in the assessment year
(i) Thermal Energy consumed due to unforeseen (Million kcal) = (Electrical Energy to be Normalised in AY x Weighted Average Heat rate in AY (kcal/kWh)/10) + Thermal Energy to be Normalised (Million kcal) 1.8.7. Renewable Energy The quantity of exported power ( partially or fully) on which Renewable Energy Certificates have been earned by Designated Consumer in the assessment year under Renewable Energy Certificates (REC) mechanism shall be treated as Exported power and Normalisation will apply. However, the normalized power export or deemed injection will not qualify for issue of Energy Saving Certificates under Perform, Achieve &Trade (PAT) Scheme.
The quantity of exported power (partially or fully) from Renewable energy which has been sold at a preferential tariff by the Designated consumer in the assessment year under Renewable Energy Certificates (REC) mechanism shall be treated as Exported power. However, the normalized power export will not qualify for issue of Energy Saving Certificates under Perform, Achieve & Trade (PAT) Scheme.
(i) Target Saving to be achieved (Perform, Achieve & Trade (PAT) obligation) (Tonne of Oil Equivalent(TOE)) = Equivalent Major Product Output as per PAT scheme Notification (Tonnes) in BY x Target Saving to be achieved (PAT obligation) (TOE/Te)
(ii) Target Saving achieved in assessment year (TOE)= [Gate to Gate Specific Energy Consumption in BY (TOE/Te)-Normalized Gate to Gate Specific Energy Consumption in AY (TOE/Te)] x Equivalent Major Product Output in Tonnes as per PAT scheme Notification (Tonnes)
(iii) Additional Saving achieved (After PAT obligation) (TOE) = Target Saving Achieved in AY (TOE) - Target Saving to be achieved (PAT obligation) in BY (TOE) A. Thermal Energy Conversion for REC and Preferential Tariff, if Steam Turbine Heat Rate in assessment year = 0
(iv) Thermal energy conversion for REC and Preferential tariff (Million kcal)= [Quantum of Renewable Energy Certificates (REC) obtained as a Renewal Energy Generator (Solar & Non-Solar)(MWh) + Quantum of Energy sold under preferential tariff (MWh)] x 2717/1000
(a) Thermal Energy Conversion for REC and Preferential Tariff, if Steam Turbine Heat Rate in assessment year ≠ 0
(v) Thermal energy conversion for REC and Preferential tariff (TOE)= [Quantum of Renewable Energy Certificates (REC) obtained as a Renewal Energy Generator (Solar & Non-Solar)(MWh) + Quantum of Energy sold under preferential tariff (MWh)] x Steam Turbine Net Heat Rate in AY (kcal/kwh)/10000
(vi) If, Additional Saving achieved (After PAT obligation) (TOEl)<= 0,
1. Thermal Energy to be normalized for REC and preferential tariff power sell under REC mechanism (TOE) = 0,
(vii) If, Additional Saving achieved (After PAT obligation) (TOEl)>0, and Thermal energy conversion for REC and Preferential tariff (TOE)>Additional Saving achieved (After PAT obligation) (TOE) then
1. Thermal Energy to be normalized for REC and preferential tariff power sell under REC mechanism (TOE) =Additional Saving achieved (After PAT obligation) (TOE)
(viii) If, Additional Saving achieved (After PAT obligation) (TOE)>0, and Thermal energy conversion for REC and Preferential tariff (TOE)<Additional Saving achieved (After PAT obligation) (Million kcal) then
1. Thermal Energy to be normalized for REC and preferential tariff power sell under REC mechanism (TOE) =Thermal energy conversion for REC and Preferential tariff (TOE) 1.9. Gate to Gate Specific Energy Consumption 1.9.1. Refinery Process Gate to Gate Specific Energy Consumption for BY and AY 1.9.1.1. Total Notional Energy Consumed considering Intermediary product Import and Export with stock difference in BY and AY Total Notional energy consumed (TOE) for BY and AY=Total energy consumed (Million kcal)/10- Notional energy exported for hydrate alumina (Million kcal)/10+ Notional energy for imported hydrate alumina (Million kcal)/10 -Energy consumed by By products (Million kcal)/10
(i) Notional energy for exported hydrate alumina (Million kcal) for BY and AY = SECSHA * TSHAEx Where,- SECSHA = Specific Energy Consumption of Standard Hydrate Alumina for BY and AY (Million kcal/Tonne) TSGAEx = Total Standard Hydrate Alumina Export for BY and AY (Tonne) a. Total Standard Hydrate Alumina Export for BY and AY (if Hydrate Alumina Stock >0) =Actual Hydrate Alumina Export (Tonne) + Hydrate Alumina Stock difference (Tonne) b. Hydrate Alumina Stock difference for BY and AY Closing Hydrate Alumina Stock (Tonne) – Opening Hydrate Alumina Stock (Tonne) c. Total Standard Hydrate Alumina Export for BY and AY (if Hydrate Alumina Stock <0) =Actual Hydrate Alumina Export
(ii) Notional energy for imported hydrate alumina (Million kcal) for BY and AY = SECSHA * TSHAIm Where,- SECSHA = Specific Energy Consumption of Standard Hydrate Alumina for BY and AY (Million kcal/Tonne) TSGAIm = Total Standard Hydrate Alumina Import for BY and AY (Tonne) a. Total Standard Hydrate Alumina Import for BY and AY (if Hydrate Alumina Stock <0) =Actual Hydrate Alumina Import (Tonne) - Hydrate Alumina Stock difference (Tonne) b. Hydrate Alumina Stock difference for BY and AY Closing Hydrate Alumina Stock (Tonne) – Opening Hydrate Alumina Stock (Tonne) c. Total Standard Hydrate Alumina Import for BY and AY (if Hydrate Alumina Stock >0) =Actual Hydrate Alumina Import 1.9.2. Smelter Process 1.9.2.1. Total Notional Energy Consumed considering Intermediary product Import and Export with stock difference in BY and AY Total Notional energy consumed (TOE) =Total energy consumed (Million kCal)/10- Notional energy exported calcined alumina for integrated process (Million kcal)/10+ Notional energy imported calcined alumina for integrated process (Million kcal)/10
(i) Notional energy for exported calcined alumina (Million kcal) for BY and AY = SECCA * TCAEx Where,- SECCA = Specific Energy Consumption of Calcined Alumina for BY and AY (Million kcal/Tonne) TCAEx = Total Calcined Alumina Export for BY and AY (Tonne)
(a) Total Calcined Alumina Export for BY and AY (if Calcined Alumina Stock >0) =Actual Calcined Alumina Export (Tonne) + Calcined Alumina Stock difference (Tonne)
(b) Calcined Stock difference for BY and AY Closing Calcined Alumina Stock (Tonne) – Opening Calcined Alumina Stock (Tonne)
(c) Total Calcined Hydrate Alumina Export for BY and AY (if Calcined Alumina Stock<0) =Actual Calcined Alumina Export
(ii) Notional energy for imported calcined alumina (Million kcal) for BY and AY = SECCA * TCAIm Where,- SECCA = Specific Energy Consumption of Calcined Alumina for BY and AY (Million kcal/Tonne) TCAIm = Total Calcined Alumina Import for BY and AY (Tonne)
(a) Total Calcined Alumina Import for BY and AY (if Calcined Alumina Stock <0) =Actual Calcined Alumina Import (Tonne) - Calcined Alumina Stock difference (Tonne)
(b) Calcined Stock difference for BY and AY Closing Calcined Alumina Stock (Tonne) – Opening Calcined Alumina Stock (Tonne)
(c) Total Calcined Hydrate Alumina Import for BY and AY (if Calcined Alumina Stock>0) =Actual Calcined Alumina Import 1.10. Normalised Gate to Gate Specific Energy Consumption i. Normalised Total Energy Consumption in the assessment year (TOE) = Total Energy Consumption in the assessment year(TOE)- Notional Energy for Bauxite Quality(TOE)- Notional Energy for fuel quality in CPP & Co-Gen(TOE) - Notional Energy for PLF in CPP(TOE)- Notional Energy for Power Mix(TOE)-Notional Energy for Carbon Anode production(TOE)- Notional Energy for Smelter capacity Utilisation(TOE)-Notional Energy for others (Environmental Concern+ Biomass/Alternate Fuel Availability+ Project Activities+ NewLine/Unit Commissioning+ Unforeseen Circumstances) (TOE) - Energy for Power generation of a line /unit till it attains 70 per cent. of Capacity Utilisation ii. Normalised Total Energy Consumption after REC compliance in the assessment year (Million kcal) = Normalised Total Energy Consumption in the assessment year (Million kcal)+ Renewable Energy Certificates Compliance under PAT Scheme (Million kcal) iii. Baseline Normalisation (TOE/tonne) = Gate to Gate Specific Energy Consumption in Baseline year (TOE/tonne) – Notified Specific Energy Consumption in Baseline Year (TOE/tonne) iv. Normalised GtG SEC after SEC compliance
2. Sa2 Aluminium: Aluminium Cold Sheet Normalisation factors for the following areas have been developed in Aluminium Cold Sheet Sector. 2.1. Product Mix (Equivalent product) 2.2. Import product normalisation 2.3.1. Environmental Concern (Additional Environmental Equipment requirement due to major change in Government policy on Environment) 2.3.3. Construction Phase or Project Activities 2.3.4. Addition of New Line/Unit (In Process and Power Generation) 2.3.5. Unforeseen Circumstances 2.3.6. Renewable Energy 2.4. Gate to Gate Specific Energy Consumption 2.5. Normalised Gate to Gate Specific Energy Consumption 2.1. Product Mix (Equivalent Product) The baseline year product mix ratio will be maintained for Assessment year for equivalent major product. The equivalent major product is calculated from the baseline year product mix ratio will be compared with the both baseline year and assessment year production 2.1.1. Total Equivalent Product Cold Sheet All products v.i.z Alloy Ingot, Rolling Ingot, Hot Rolled product, different Cold rolled products etc other than major product shall be converted to equivalent major product. Where,- Pi = Tonnage of Product i SECi = SEC of Product i in Baseline year SECM = SEC of Product M in Baseline year The conversion factor will be kept same in assessment year as of baseline year 2.1.1.1. Total Equivalent Product Cold Sheet BY (Tonne) = Where,- AIMP = Alloy Ingot to Major Product (Tonne) RIMP = Rolling Ingot to Major Product (Tonne) HRCMP = Hot Rolled to Major Product (Tonne) CSMP = Cold Sheet to Major Product (Tonne) 2.1.1.2. Total Equivalent Product Cold Sheet AY (Tonne) =AIMP+RIMP+HRCMP+CSMP Where,- AIMP = Alloy Ingot to Major Product (Tonne) RIMP = Rolling Ingot to Major Product (Tonne) HRCMP = Hot Rolled to Major Product (Tonne) CSMP = Cold Sheet to Major Product (Tonne) 2.1.2. Equivalent Product 2.1.2.1. Cold Sheet to major Product: CSMP(BY/AY) = Where,- CSCF = Cold Sheet to major Product-Conversion Factor CRC = Cold Rolled Coil (Tonne) 2.1.2.2. Hot Rolled Coil to major Product (HRCMP)
(a) Hot Rolled Coil to major Product: HRCMP BY = Where,- HRCCF = Hot Rolled Coil to major Product-Conversion Factor THRCEx = Total Hot Rolled Coil Export (Tonne)
(b) Hot Rolled Coil to major Product HRCMPAY = Where,- HRCCF = Hot Rolled Coil to major Product-Conversion Factor THRCEx = Total Hot Rolled Coil Export (Tonne) 2.1.2.3. Rolling Ingot to major Product
(a) Rolling Ingot to major Product RIMPBY = Where,- RICF =Rolling Ingot to major Product-Conversion factor
(b) Rolling Ingot to major Product RIMPAY = Where,- RICF =Rolling Ingot to major Product-Conversion factor 2.1.2.4. Alloy Ingot to major Product
(a) Alloy Ingot to major Product AIMPBY = Where,- AICF =Alloy Ingot to major Product-Conversion factor
(b) Alloy Ingot to major Product AIMPAY = Where,- AICF =Alloy Ingot to major Product-Conversion factor 2.1.3. Conversion Factor for Minor to Major Product 2.1.3.1. Cold Sheet to major Product Conversion Factor a) Cold Sheet to major Product CSCF(BY) = Where,- CSSECBY=Cold Sheet-Specific Energy Consumption (Million kcal/Tonne) for BY SECMP BY=Specific Energy Consumption of Major Product (Million kcal/Tonne) for BY BY = Baseline Year b) Cold Sheet to major Product (AY) = Where,- SECMPBY =Specific Energy Consumption of Major Product (Million kcal/Tonne) 2.1.3.2. Hot Rolled Coil to major Product Conversion Factor
(a) Hot Rolled Coil to major Product HRCCF (BY) = Where,- HRCSECBY =Hot Rolled Coil-Specific Energy Consumption (Million kcal/Tonne) in BY SECMPBY =Specific Energy Consumption of Major Product (Million kcal/Tonne) in BY
(b) If Hot Rolled Coil Production in BY= 0, then Hot Rolled Coil to major Product HRCCF (AY) =
(c) If Hot Rolled Coil Production in BY≠ 0, then Hot Rolled Coil to major Product HRCCF (AY) = Where,- HRCSECBY =Hot Rolled Coil-Specific Energy Consumption (Million kcal/Tonne) in BY HRCSECAY =Hot Rolled Coil-Specific Energy Consumption (Million kcal/Tonne) in AY SECMPBY =Specific Energy Consumption of Major Product (Million kcal/Tonne) in BY 2.1.3.3. Rolling Ingot to major Product Conversion Factor
(a) Rolling Ingot to major Product RICF(BY) = Where,- RISECBY =Rolling Ingot-Specific Energy Consumption (Million kcal/Tonne) in BY SECMPBY =Specific Energy Consumption of Major Product (Million kcal/Tonne) in BY
(b) If Hot Rolling Ingot Production in BY= 0, then Rolling Ingot to major Product RICF (AY) =
(c) If Hot Rolling Ingot Production in BY≠ 0, then Rolling Ingot to major Product RICF (AY) = Where,- RISECBY =Rolling Ingot-Specific Energy Consumption (Million kcal/Tonne) in BY RISECAY =Rolling Ingot-Specific Energy Consumption (Million kcal/Tonne) in AY SECMPBY =Specific Energy Consumption of Major Product (Million kcal/Tonne) in BY 2.1.3.4. Alloy Ingot to major Product Conversion Factor
(a) Alloy Ingot to major Product AICF(BY) = Where,- AISECBY =Alloy Ingot-Specific Energy Consumption (Million kcal/Tonne) in BY SECMPBY =Specific Energy Consumption of Major Product (Million kcal/Tonne) in BY
(b) If Alloy Ingot Production in BY= 0, then Alloy Ingot to major Product AICF(AY) =
(c) If Alloy Ingot Production in BY≠ 0, then Alloy Ingot to major Product AICF(AY) = Where,- AISECBY =Alloy Ingot-Specific Energy Consumption (Million kcal/Tonne) in BY AISECAY =Alloy Ingot-Specific Energy Consumption (Million kcal/Tonne) in AY SECMPBY =Specific Energy Consumption of Major Product (Million kcal/Tonne) in BY BY = Baseline Year 2.1.4. Major Product 2.1.4.1. SEC of Major Product = Where,- SECMP =Specific Energy Consumption of Major Product (Million kcal/Tonne) 2.1.4.2. Major Product = Where,- 2.1.5. Specific Energy Consumption up to per ton of product for BY and AY Where,- AISP =Alloy Ingot -SEC for per tonne of product (Million kcal/Tonne) RISP =Rolling Ingot- SEC for per tonne of product (Million kcal/Tonne) HRCSP=Hot Rolled Coil- SEC for per tonne of product (Million kcal/Tonne) CRCSP=Cold Rolled Coil-SEC for per tonne of product (Million kcal/Tonne) Where,- AISP =Alloy Ingot -SEC for per tonne of product (Million kcal/Tonne) RISP =Rolling Ingot- SEC for per tonne of product (Million kcal/Tonne) HRCSP =Hot Rolled Coil- SEC for per tonne of product (Million kcal/Tonne) Where,- RISP =SEC of Rolling Ingot (Recyclinig+ Remelting Furnace) per tonne of product (Million =[(Thermal Energy for Alloy Ingot + Thermal Energy for Rolling Ingot-Thermal Energy for Alloy Ingot Production)/Rolling Ingot Production ]+ [(Electrical Energy for Alloy Ingot + Electrical Energy for Rolling Ingot-Electrical Energy for Alloy Ingot Production)/Rolling Ingot Production ] Where,- AISP =Alloy Ingot -SEC for per tonne of product (Million kcal/Tonne) 2.1.6. Stock and Stock difference 2.1.6.1. Cold Rolled Coil (CRC) If Stock Difference>0, Total Cold Rolled Coil (CRC) Export (T)=Export (T)+ Stock Difference (T) If Stock Difference<0, Total Cold Rolled Coil (CRC) Import (T)= Import (T) -Stock Difference (T) 2.1.6.2. Hot Rolled Coil (HRC) If Stock Difference>0, Total Hot Rolled Coil (HRC) Export (T)= Export (T) +Stock Difference (T) If Stock Difference<0, Total Hot Rolled Coil (HRC) Import (T)= Import (T) -Stock Difference (T) If Stock Difference>0, Total Rolling Ingot (RI) Export (T)= Export (T) +Stock Difference (T) If Stock Difference<0, Total Rolling Ingot (RI) Import (T)= Import (T) -Stock Difference (T) If Stock Difference>0, Total Alloy Ingot (AI) Export (T)= Export (T) +Stock Difference (T) If Stock Difference<0, Total Alloy Ingot (AI) Import (T)= Import (T) -Stock Difference (T) 2.2. Import Product Normalisation 2.2.1. Notional Energy for Import to be added in the baseline and assessment year(Million kcal) Where,- IEAI = Import Energy for Alloy ingot (Million kcal) IERI = Import Energy for Rolling ingot (Million kcal) IEHRC = Import Energy for Hot Rolled Coil (Million kcal) IECRC = Import Energy for Cold Rolled Coil (Million kcal) 2.2.2. Notional Energy for Import 2.2.2.1. Import Energy for Cold Rolled Coil (Million kcal) IECRC for BY and AY= CSSEC X TCRCIm Where,- CSSEC =SEC up to Cold Sheet Production (Million kcal/Tonne) 2.2.2.2. Import Energy for Hot Rolled Coil (Million kcal) =SECHRC X THRCIm Where,- HRCSEC =SEC up to Hot Rolled Coil Production (Million kcal/Tonne) 2.2.2.3. Import Energy for Rolling ingot (Million kcal) = SECRI X TRIIm Where,- RISEC =SEC up to Rolling ingot Production (Million kcal/Tonne) 2.2.2.4. Import Energy for Alloy ingot(Million kcal) = SECAI X TAIIm Where,- AISEC =SEC up to Alloy Ingot Production (Million kcal/Tonne) 2.3.1. Environmental Concern Additional Environmental Equipment requirement due to major change in government policy on Environment The Normalisation takes place in the assessment year for additional Equipment’s Energy Consumption only if there is major change in government policy on Environment Standard. The Energy will be normalized for additional Energy consumption details from Energy meters. This is to be excluded from the input energy as calculated below Notional Thermal Energy to be deducted in the assessment year due to Environmental Concern [Million kcal] = Additional Electrical Energy Consumed (Lakh kWh) x Weighted Heat Rate (kcal/kWh)/10+ Additional Thermal Energy Consumed (Million kcal) 2.3.2. Biomass/ Alternate Fuel Unavailability w.r.t Baseline Year The Normalisation for Unavailability for Biomass or Alternate Fuel is applied in the baseline year. The energy contained by the fossil fuel replacement will be deducted in the assessment year Notional Thermal Energy to be deducted in the assessment year due to Biomass/Alternate Fuel Unavailability [Million kcal] Where.- FFBAY= Biomass replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVBBY: Gross Calorific Value of Biomass in Baseline Year (kcal/kg) FFSAAY= Solid Alternate Fuel replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVSABY: Gross Calorific Value of Solid Alternate Fuel in Baseline Year (kcal/kg) FFLAAY= Liquid Alternate Fuel replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVLABY: Gross Calorific Value of Biomass in Baseline Year (kcal/kg) 2.3.3. Construction Phase or Project Activities The energy consumed during construction phase or project activities are non-productive energy and hence will be subtracted in the assessment year. The energy consumed by the equipment till commissioning will also be deducted in the assessment year Notional Thermal Energy to be deducted in the assessment year due to Construction Phase or Project Activities [Million kcal]= Electrical Energy Consumed due to commissioning of Equipment (Lakh kwh) x Weighted Heat Rate (kcal/kwh)/10+ Thermal Energy Consumed due to commissioning of Equipment (Million kcal) 2.3.4. Addition of New Line/Unit (In Process and Power Generation) In case a DC commissions a new line/production unit before or during the assessment/target year, the production and energy consumption of new unit will be considered in the total plant energy consumption and production volumes once the Capacity Utilisation of that line has touched / increased over 70 percent. However, the energy consumption and production volume will not be included till it attains 70 percent.of Capacity Utilisation. Energy consumed and production made (if any) during any project activity during the assessment year, will be subtracted from the total energy and production in the Assessment year.
Similarly, the same methodology is applied on a new unit installation for power generation (CPP) within the plant boundary.
The Energy reduction will take place in the assessment year for addition of new line/unit Normalisation as per following calculation
(i) Thermal Energy Consumed due to commissioning of New process Line/Unit till it attains 70 percent. of Capacity Utilisation to be subtracted in assessment year (Million kcal) = (Electrical Energy Consumed due to commissioning of New process Line/Unit till it attains 70 percent. of Capacity Utilisation (Lakh kWh) x Weighted Average Heat rate in AY (kcal/kwh)/10) + Thermal Energy Consumed due to commissioning of New Process Line/Unit till it attains 70 percent. of Capacity Utilisation (Million kcal) The Production during commissioning of New Process Line/Unit is to be subtracted from the total production of respective plant and added in the import of intermediary product.
(ii) Thermal Energy Consumed from external source due to commissioning of New Line/Unit till it attains 70 percent. of Capacity Utilisation in Power generation to be subtracted in the assessment year (Million kcal) = (Electrical Energy Consumed from external source due to commissioning of New Line/Unit till it attains 70 percent. of Capacity Utilisation in Power generation (Lakh kWh) x Weighted Average Heat rate in AY (kcal/kwh)/10) + Thermal Energy Consumed due to commissioning of New Line/Unit till it attains 70percent. of Capacity Utilisation in Power generation (Million kcal)
(iii) Thermal Energy to be added in the assessment year for Power generation of a line /unit till it attains 70 percent.of Capacity Utilisation (Million kcal)= Net Electricity Generation till new Line/Unit attains 70 percent. Capacity Utilisation (Lakh kWh) x Weighted Heat Rate Where,- 2.3.5. Unforeseen Circumstances The Normalisation is required for Energy system of a plant, if the situation influences the Energy Consumption, which cannot be controlled by Plant Management and is termed as Unforeseen Circumstances. The Energy consumed due to unforeseen circumstances to be deducted in the assessment year Thermal Energy consumed due to unforeseen (Million kcal) = (Electrical Energy to be Normalized in AY x Weighted Average Heat rate in AY (kcal/kWh)/10) + Thermal Energy to be Normalized (Million kcal) 2.3.6. Renewable Energy The quantity of exported power (partially or fully) on which Renewable Energy Certificates have been earned by Designated Consumer in the assessment year under Renewable Energy Certificates (REC) mechanism shall be treated as Exported power and Normalisation will apply. However, the normalized power export or deemed injection will not qualify for issue of Energy Saving Certificates under PAT Scheme.
The quantity of exported power (partially or fully) from Renewable energy which has been sold at a preferential tariff by the Designated consumer in the assessment year under Renewable Energy Certificates (REC) mechanism shall be treated as Exported power. However, the normalized power export will not qualify for issue of Energy Saving Certificates under Perform, Achieve and Trade (PAT) Scheme. 2.3.6.1. Target Saving to be achieved (PAT obligation) (Million kcal) = Equivalent Major Product Output as per PAT scheme Notification (Tonnes) in BY x Target Saving to be achieved (PAT obligation) 2.3.6.2. Target Saving achieved in assessment year (Million kcal)= [Gate to Gate Specific Energy Consumption in BY (TOE/Te)-Normalized Gate to Gate Specific Energy Consumption in AY (TOE/Te)] x Equivalent Major Product Output in Tonnes as per PAT scheme Notification (Tonnes) x10 2.3.6.3. Additional Saving achieved (After PAT obligation) (Million kcal) = Target Saving Achieved in AY (Million kcal) - Target saving to be achieved (PAT obligation) in BY (Million kcal) Thermal Energy Conversion for REC and Preferential Tariff, if Steam Turbine Heat Rate inassessment year = 0 2.3.6.4. Thermal energy conversion for REC and Preferential tariff (Million kcal)= [Quantum of Renewable Energy Certificates (REC) obtained as a Renewal Energy Generator (Solar & Non-Solar)(MWh) + Quantum of Energy sold under preferential tariff (MWh)] x 2717 kcal/kwh /1000 Thermal Energy Conversion for REC and Preferential Tariff, if Steam Turbine Heat Rate in assessment year ≠ 0 2.3.6.5. Thermal energy conversion for REC and Preferential tariff (Million kcal)=[Quantum of Renewable Energy Certificates (REC) obtained as a Renewal Energy Generator (Solar & Non-Solar)(MWh) + Quantum of Energy sold under preferential tariff (MWh)] x Steam Turbine Net Heat Rate in 2.3.6.5.1. If, Additional Saving achieved (After PAT obligation) (Million kcal) <= 0, Thermal Energy to be normalized for REC and preferential tariff power sell under REC mechanism (TOE) = 0, 2.3.6.5.2. If, Additional Saving achieved (After PAT obligation) (Million kcal) >0, and Thermal energy conversion for REC and Preferential tariff (Million kcal) >Additional Saving achieved (After PAT obligation) (Million kcal) then, Thermal Energy to be normalized for REC and preferential tariff power sell under REC mechanism (TOE) = Additional Saving achieved (After PAT obligation) (Million kcal) 2.3.6.5.3. If, Additional Saving achieved (After PAT obligation) (Million kcal) >0, and Thermal energy conversion for REC and Preferential tariff (Million kcal) <Additional Saving achieved (After PAT obligation) (Million kcal) then, Thermal Energy to be normalized for REC and preferential tariff power sell under REC mechanism (TOE) =Thermal energy conversion for REC and Preferential tariff (Million kcal) 2.4. Gate to Gate Specific Energy Consumption 2.4.1. Cold Sheet Process Total Notional energy consumed (TOE) =(Total energy consumed (million kcal)+ Notional energy imported product (million kcal))/10 2.5. Normalized Gate to Gate Specific Energy Consumption 2.5.1. Normalised Total Energy Consumption in the assessment year (TOE) = Total Energy Consumption in the assessment year(TOE) -Notional Energy for others (Environmental Concern+ Biomass/Alternate (TOE) - Energy for Power generation of a line /unit till it attains 70% of Capacity Utilisation 2.5.2. Normalised Total Energy Consumption after REC compliance in the assessment year (Million kcal) = Normalised Total Energy Consumption in the assessment year (Million kcal)+ Energy equivalent to Renewable Energy Certificates Compliance under PAT Scheme (Million kcal) 2.5.3. Baseline Normalisation (TOE/tonne) = Gate to Gate Specific Energy Consumption in Baseline year (TOE/tonne) – Notified Specific Energy Consumption in Baseline Year (TOE/tonne) 2.5.4. Normalised GtG SEC after SEC compliance Normalisation factors for the following areas have been developed in Cement Sector: 3.1. Capacity Utilisation 3.1.1. Decrease in Kiln Heat rate due to external factor i. Availability of Fuel/Raw Material 3.1.2. Kiln Start/Stop 3.2. Product Mix & Intermediary Product 3.3. Fuel Mix (Pet Coke Utilisation in Kiln) 3.4. Power Mix (Imported & Exported from/ to the grid and self-generation from the captive power plant) 3.5. Fuel Quality in Captive Power Plant (CPP) 3.6. Low Plant Load Factor in CPP 3.7. Other Normalisations 3.7.1. Environmental Concern (Additional Environmental Equipment requirement due to major change in government policy on Environment) 3.7.3. Construction Phase or Project Activities 3.7.4. Addition of New Line/Unit (In Process & Power Generation) 3.7.5. Unforeseen Circumstances 3.7.6. Renewable Energy 3.8. Gate to Gate Specific Energy Consumption 3.9. Normalised Gate to Gate Specific Energy Consumption 3.1 Capacity Utilisation:
(a) Decrease in Kiln Heat Rate due to external factor: Availability of Fuel/Raw material
(i) Normalisation of Thermal SEC (Kiln Heat Rate) up to Clinkerisation Thermal energy due to loss in kiln TPH, normalized in the assessment year for Kiln Heat Rate is to be calculated as:- Notional Thermal energy reduction due to loss in Kiln TPH w.r.t. Kiln Heat Rate [Million kcal] =[Kiln Heat Rate in AY (kcal/kg)-Kiln Heat Rate in BY (kcal/kg)] x Clinker Production in AY (Tonnes)/1000 Where,- [Kiln Heat rate in AY- Kiln Heat rate in BY]= 0.4673 x (TPH BY- TPH AY) BY = Baseline Year TPHBY= Tonnes per hour of kiln in the baseline year TPHAY= Tonnes per hour of kiln in the assessment year Kiln Heat Rate=Total Thermal Energy consumed in kiln (kcal) / Clinker Production (kg), in
(ii) Normalisation of Electrical SEC up to Clinkerisation Thermal energy due to loss in kiln TPH, normalised in the assessment year for Kiln specific power consumption (SPC) is to be calculated as:- Notional thermal energy reduction due to loss in kiln TPH w.r.t. kiln SPC [Million kcal]= [Kiln SPC in AY (kwh/Ton)- Kiln SPC in BY(kwh/Ton)] x Clinker Production of Kiln in AY (Tonnes) X Weighted Heat Rate (kcal/kwh)/10^6 Where,- BY = Baseline Year TPH= Tonnes per hour SPC= Specific Power Consumption in kwh/Ton The above formulae stand for individual kiln. However, the notional thermal energy for Normalisation on Kiln Rate and Kiln SPC will be calculated for all the installed kiln of plant and added to get the Net notional thermal energy reduction figure.
(b) Kiln Start/Stop due to external factor
(i) Thermal energy due to additional Cold Start in assessment year of Kiln w.r.t. the baseline year, normalized in the assessment year for Kiln thermal energy consumption is to be calculated as:- Notional Energy to be subtracted w.r.t. additional Kiln Cold startup for Thermal Energy Consumption [Million kcal] = (0.1829 x Kiln TPH in AY + 197.41) x [Nos of Cold Startup in AY (Nos) -Nos of Cold Startup in BY (Nos)] Where,- BY = Baseline Year TPH= Tonnes per hour
(ii) Normalisation of Kiln Cold Start due to external factor for Electrical energy consumption Electrical energy due to additional Cold Start in assessment year of Kiln w.r.t. the baseline year, normalized in the assessment year for Kiln electrical energy consumption is to be calculated as:- Notional Energy to be subtracted w.r.t. additional Kiln Cold startup for Electrical Energy Consumption [Million kcal] = [Electrical Energy Consumption for Cold start in AY (Lakh kwh)- Electrical Energy Consumption for Cold start in BY (Lakh kwh)] x Weighted Heat Rate (kcal/kwh)/10 Where,- BY = Baseline Year
(iii) Normalisation of Kiln Hot to Cold Stop due to external factor for Electrical energy consumption Electrical energy due to additional Hot to Cold Stop in assessment year of Kiln w.r.t. the baseline year, normalized in the assessment year for Kiln electrical energy consumption is to be calculated as:- Notional Energy to be subtracted w.r.t. additional Kiln Cold to Cold Stop for Electrical Energy Consumption [Million kcal] = [Electrical Energy Consumption for Cold stop in AY (Lakh kwh)- Electrical Energy Consumption for Cold stop in BY (Lakh kwh)] x Weighted Heat Rate (kcal/kwh)/10 Where,- BY = Baseline Year The above formulae standfor individual kiln. However, the notional thermal energy for Normalisation on Kiln Start/Stop will be calculated for all the installed kiln of plant and added to get the Net notional thermal energy reduction figure.
3.2 Product Mix and Intermediary Product
(a) Normalisation Condition
(i) Baseline Major Product shall be considered as major product of Assessment year.
(ii) The difference of Energy between Actual Cement production Vs Equivalent Cement production from Baseline year will be added in total energy in the assessment year after negating Clinker Export
(iii) Notional Energy for Clinker produced due to Additive Change or Change in Clinker Factor will be deducted from total energy
(iv) Baseline Clinker Factor shall be considered as Clinker Factor of Assessment year for making equivalent Cement i.e. the baseline clinker factor is to be divided after getting the actual cement (Cement produced will be multiplied by assessment year clinker factor) for making equivalent cement produced
(v) If the OPC Clinker factor =0 in the baseline year, then the OPC Clinker factor of assessment year will be used in the baseline year otherwise, baseline year OPC Clinker Factor exist. The vice-versa is applicable in the assessment year
(vi) If the PPC/PSC/Others production in the baseline year or assessment year=0, then PPC/PSC/Others clinker factor will become zero otherwise the existing Clinker factor of respective type of cement persist.
(b) Grinding Energy Normalisation The difference of grinding Energy between Actual Production Vs Equivalent Cement Production of Baseline and Assessment year will be subtracted in total energy in the assessment year considering Clinker Export also as per following equation Notional Energy for Grinding (Million kcal) = {[(ECPBY –RCPBY –ECPExCBY) x CSPCBY x WHRBY]- Where,- ECPAY= Equivalent Major Cement production in assessment year in Tonnes RCPAY= Reported cement production in assessment year in Tonnes CSPCAY= Electrical SEC of cement grinding (kWh/Ton of cement) for assessment year WHRAY= Weighted average CPP Heat/Grid Heat Rate (kcal/kWh) in the assessment year ECPBY= Equivalent Major Cement production in baseline year in Tonnes RCPBY= Reported cement production in baseline year in Tonnes CSPCBY= Electrical SEC of cement grinding (kWh/Tone of cement) for baseline year WHRBY= Weighted average CPP/Grid Heat Rate (kcal/kWh) for baseline year ECPExCAY= Equivalent major Cement production from Exported Clinker in assessment year in Tonnes ECPExCBY= Equivalent major Cement production from Exported Clinker in baseline year in Tonnes
(c) Product Mix Additives The following formulae will be applied for calculating the Notional Energy for Clinker Produced due to change in Additives/ Clinker Factor. The notional energy corrections calculated will be subtracted from the total energy in the assessment year Notional Thermal Energy for Clinker Produced due to change in Additives/Clinker Factor [Million ClPcf= Clinker produced due to change in Additives / Clinker Factor (Lakh Ton) KSPCAY=Kiln Specific Power Consumption (Electrical SEC up to Clinkerisation) (kwh/ton of Clinker) in the assessment year WHRAY= Weighted average CPP/Grid/DG Heat Rate (kcal/kWh) in the assessment year KTHRAY=Thermal SEC of Clinker in the assessment year (kcal/kg of clinker) Where,- i. ClPcf1: Clinker produced due to change in Additives/Clinker Factor (Lakh Ton) for PPC =PPCPrAY x Where,- PPCPrAY = PPC Production in the assessment year (lakh Ton) OPCCFAY = OPC Clinker factor in the assessment year PPCCFAY = PPC Clinker Factor in the assessment year OPCCFBY = OPC Clinker factor in the baseline year PPCCFBY = PPC Clinker Factor in the baseline year iii. ClPcf2: Clinker produced due to change in Additives/Clinker Factor (Lakh Ton) for PSC/Others = PSCOPrAY x {(OPCCFAY-PSCOCFAY)-(OPCCFBY –PSCOCFBY)} Where,- PSCOPrAY = PSC/Others Production in the assessment year (lakh Ton) OPCCFAY = OPC Clinker factor in the assessment year PSCOCFAY = PSC/Others Clinker Factor in the assessment year OPCCFBY = OPC Clinker factor in the baseline year PSCOCFBY = PSC/Others Clinker Factor in the baseline year 3.3 Fuel Mix (Pet Coke Utilisation in Kiln):
Normalisation factor for %age PETCOKE usage in cement kilns is to compensate for the change in heat rate and Electrical SEC (specific power consumption) due to variation in usage of Petcoke in the kiln from the baseline. Kiln Heat Rate & Electrical SEC Normalisation for higher or lower % of PetCoke Consumption will take place in Assessment year w.r.t. Baseline Year.
The Normalisation will be used for Kiln heat rate and kiln Specific Power Consumption (SPC) is calculated as per following equation Notional Thermal Energy to be deducted in the assessment year due to % use of Petcoke consumption in the kiln [Million kcal] = (N-KHRAY - KHRBY) x Total Clinker Production in Lakh Tonnes x 100 + (N- KSPCAY- KSPCBY)) x Total Clinker Production in Lakh Tonnes x WHRAY /10 i. Petcoke Utilisation in Kiln: Normalisation of Thermal SEC (Kiln Heat Rate) Normalized Kiln Heat rate with Petcoke consumption in assessment year [kcal/kg of clinker] Where,- N-KHRAY=Normalized Kiln Heat rate with effect of Petcoke consumption in assessment year in kcal/kg of clinker KHRBY=Total Thermal Energy consumed in kiln/Clinker Production in kg, kcal/kg of clinker in the baseline year PC ConsAY=Petro-coke Consumption in assessment year in % PC ConsBY=Petro-coke Consumption in baseline year in % BY = Baseline Year TPH= Tonnes per hour WHRAY= Weighted Heat Rate in assessment year ii. Petcoke Utilisation in Kiln: Normalisation of Electrical SEC (Specific Power Consumption) Normalized Electrical SEC up to clinkering in assessment year [kwh/ton of clinker] Where,- N-KSPCAY = Normalised Kiln Specific Power Consumption with effect of Petcoke consumption up to clinkerisation in the assessment year in kwh/ton of clinker KSPCBY= Kiln Specific Power Consumption up to clinkerisation in the baseline year in kwh/ton of clinker PC ConsAY=Petro-coke Consumption in assessment year in % PC ConsBY=Petro-coke Consumption in baseline year in % BY = Baseline Year 3.4 Power Mix
(a) Power Mix Normalisation for Power Sources The baseline year power mix ratio will be maintained for Assessment year for Power Source and import. The Normalised weighted heat rate calculated from the baseline year Power mix ratio will be compared with the assessment year Weighted Heat Rate and the Notional energy will be deducted from the Total energy assessed The Thermal Energy difference of electricity consumed in plant in baseline year and electricity consumed in plant during assessment year shall be subtracted from the total energy, considering the same % of power sources consumed in the baseline year.
However, any efficiency increase (i.e. reduction in Heat Rate) in Assessment year in any of the power sources will give benefit to the plant Notional Energy to be subtracted from the total Energy of Plant in the assessment year for Power Mix Normalisation is calculated as i. Energy Correction for all power source in the assessment year [Million kcal] = TECPSAY x (A-WHRAY - N-WHRAY) Where,- TECPSAY: Total energy consumption from all the Power sources (Grid, CPP, DG etc) for AY in Million kwh A-WHRAY: Actual Weighted Heat Rate for the Assessment Year in kcal/kwh N-WHRAY: Normalised Weighted Heat Rate for the Assessment Year in kcal/kwh ii. Normalised Weighted Heat Rate for Assessment year (kcal/kwh): N-WHRAY= A x (D/G)+B x Where,- A: Grid Heat Rate for Assessment year (AY) in kcal/kwh B: CPP Heat Rate for AY in kcal/kwh C: DG Heat Rate for AY in kcal/kwh D: Grid Energy consumption for Base Line Year (BY) in Million kwh E: CPP Energy consumption for BY in Million kwh F: DG Energy consumption for BY in Million kwh G: Energy Consumed from all Power sources (Grid, CPP, DG) for BY in Million kwh (Note: Any addition in the power source will attract the same fraction to be included in the above PSiHRAY= Power Source (ith) Heat rate for AY in kcal/kwh PSiECBY= Power Source (ith) Energy Consumption for BY in Million kwh TECBY=Total Energy consumption for BY in Million kwh The Electricity Consumption from WHR is not being considered for Power Mix Normalisation)
(b) Power Mix Normalisation for Power Export Net Heat Rate of CPP to be considered for export of Power from CPP instead of 2717 kCal/kWh. Actual CPP heat rate would be considered for the net increase in the export of power from the baseline. The exported Energy will be normalized in the assessment year as per following calculation Notional energy for Power export to be subtracted in the assessment year [Million kcal] = (EXPAY - Where,- GHRAY: CPP Gross Heat Rate for AY in kcal/kwh EXPAY: Exported Electrical Energy in AY in Lakh kWh EXPBY: Exported Electrical Energy in BY in Lakh kWh APCAY: Auxiliary Power Consumption for AY in percent The Boiler Efficiency will be calculated for the baseline as well as assessment year with the help of Coal analysis constituents like GCV, %Ash, %Moisture, %H and Boiler Efficiency Equation provided to calculate the Boiler efficiency.
Hence, by keeping the Turbine heat rate constant for both the years, the CPP heat hate will be calculated for the respective year. The Thermal Energy for the difference in heat rate of CPP will be deducted from the total energy consumption of the plant
(i) Notional Thermal Energy to be deducted in the assessment year [Million kcal] = [CPP Heat Rate in AY
(ii) CPP Heat Rate in AY= CPP Heat Rate in BY x (Boiler Efficiency in BY/Boiler Efficiency in AY)
(iii) Boiler Efficiency in BY= 92.5-[{50xA+630 (M+9H) } /GCV] (Values are for baseline Year)
(iv) Boiler Efficiency in AY= 92.5-[{50xA+630 (M+9H) } /GCV] (Values are for assessment Year) Where,- A: Ash in % M= Moisture in % H= Hydrogen in % GCV: Coal Gross Calorific Value in kcal/kwh BY = Baseline Year CPP= Captive Power Plant 3.6 Low PLF compensation in CPP Due to decreased loading, the Plant load Factor (PLF) will be worsened and affects the unit heat rate. The comparison between baseline year and assessment year will be carried out through characteristics curve of Load Vs Heat rate for correction factor.
Normalisation is required to compensate for the change in heat rate of CPP due to variation in PLF from the baseline.
The Thermal Energy reduction due to low PLF in CPP is calculated as below:-
(i) Notional Thermal Energy deducted in the assessment year from the total energy consumption of the plant [Million kcal] = Gross Generation in Lakh kwh x [Actual Gross Heat Rate in AY (kcal/kwh)-Normalised Gross Heat Rate in AY (kcal/kwh)]
(ii) Normalised Gross Heat Rate in AY [kcal/kwh]= Actual Gross Heat Rate in AY (kcal/kwh) x (1- % Decrease on % increase in Heat Rate from baseline in AY due to external factor)/100]
(iii) % Decrease on % increase in Heat Rate from baseline in AY due to external factor [%] = [% Increase in Heat Rate in AY - % Increase in Heat Rate in BY] x % Decrease in PLF in Assessment Year due to external factor in %
(iv) % Increase in Heat Rate at PLF of Baseline Year = =0.0016 x ( %Loading BY)^2-
(v) % Increase in the Heat Rate at PLF of Assessment Year = =0.0016 x( %Loading Where,- BY= Baseline Year %Loading BY = Percentage Loading (PLF) in Baseline Year %Loading AY = Percentage Loading (PLF) in Assessment Year 3.7 Other Normalisations 3.7.1 Environmental Concern Additional Environmental Equipment requirement due to major change in government policy on Environment The Normalisation takes place in the assessment year for additional Equipment’s Energy Consumption only if there is major change in government policy on Environment Standard. The Energy will be normalized for additional Energy consumption details from Energy meters. This is to be excluded from the input energy as calculated below Notional Thermal Energy to be deducted in the assessment year due to Environmental Concern [Million kcal] = Additional Electrical Energy Consumed (Lakh kwh) x Weighted Heat Rate (kcal/kwh)/10+ Additional Thermal Energy Consumed (Million kcal) 3.7.2 Alternate Fuel Unavailability w.r.t Baseline Year The normalisation for Unavailability for Biomass or Alternate Fuel is applied in the baseline year. The energy contained by the fossil fuel replacement will be deducted in the assessment year Notional Thermal Energy to be deducted in the assessment year due to Biomass/Alternate Fuel Unavailability [Million kcal] Where,- FFBAY= Biomass replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVBBY: Gross Calorific Value of Biomass in Baseline Year (kcal/kg) FFSAAY= Solid Alternate Fuel replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVSABY: Gross Calorific Value of Solid Alternate Fuel in Baseline Year (kcal/kg) FFLAAY= Liquid Alternate Fuel replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVLABY: Gross Calorific Value of Biomass in Baseline Year (kcal/kg) 3.7.3 Construction Phase or Project Activities The energy consumed during construction phase or project activities are non-productive energy and hence will be subtracted in the assessment year. The energy consumed by the equipment till commissioning will also be deducted in the assessment year Notional Thermal Energy to be deducted in the assessment year due to Construction Phase or Project Activities [Million kcal]= Electrical Energy Consumed due to commissioning of Equipment (Lakh kwh) x Weighted Heat Rate (kcal/kwh)/10+ Thermal Energy Consumed due to commissioning of Equipment (Million kcal) 3.7.4 Addition of New Line/Unit (In Process and Power Generation) In case a DC commissions a new line/production unit before or during the assessment/target year, the production and energy consumption of new unit will be considered in the total plant energy consumption and production volumes once the Capacity Utilisation of that line has touched / increased over 70percent. However, the energy consumption and production volume will not be included till it attains 70 percent.of Capacity Utilisation. Energy consumed and production made (if any) during any project activity during the assessment year, will be subtracted from the total energy and production in the Assessment year.
Similarly, the same methodology is applied on a new unit installation for power generation (CPP) within the plant boundary.
The Energy reduction will take place in the assessment year for addition of new line/unit Normalisation as per following calculation
(i) Thermal Energy Consumed due to commissioning of New process Line/Unit till it attains 70 per cent. of Capacity Utilisation to be subtracted in assessment year (Million kcal) = (Electrical Energy Consumed due to commissioning of New process Line/Unit till it attains 70 percent. of Capacity Utilisation (Lakh kWh) x Weighted Average Heat rate in AY (kcal/kwh)/10) + Thermal Energy Consumed due to commissioning of New Process Line/Unit till it attains 70 percent. of Capacity Utilisation (Million kcal) The Production during commissioning of New Process Line/Unit is to be subtracted from the total production (Clinker) of plant and added in the import of intermediary product (Clinker)
(ii) Thermal Energy Consumed from external source due to commissioning of New Line/Unit till it attains 70percent. of Capacity Utilisation in Power generation to be subtracted in the assessment year (Million kcal) = (Electrical Energy Consumed from external source due to commissioning of New Line/Unit till it attains 70 percent. of Capacity Utilisation in Power generation (Lakh kWh) x Weighted Average Heat rate in AY (kcal/kwh)/10) + Thermal Energy Consumed due to commissioning of New Line/Unit till it attains 70 percent. of Capacity Utilisation in Power generation (Million kcal)
(iii) Thermal Energy to be added in the assessment year for Power generation of a line /unit till it attains 70percent.of Capacity Utilisation (Million kcal)= Net Electricity Generation till new Line/Unit attains 70 Where,- 3.7.5 Unforeseen Circumstances The Normalisation is required for Energy system of a plant, if the situation influences the Energy Consumption, which cannot be controlled by Plant Management and is termed as Unforeseen Circumstances. The Energy consumed due to unforeseen circumstances to be deducted in the assessment year as under: Thermal Energy consumed due to unforeseen (Million kcal) = (Electrical Energy to be Normalised in AY x Weighted Average Heat rate in AY (kcal/kWh)/10) + Thermal Energy to be Normalised (Million kcal) 3.7.6 Renewable Energy
(a) The quantity of exported power (partially or fully) on which Renewable Energy Certificates have been earned by Designated Consumer in the assessment year under REC mechanism shall be treated as Exported power and normalisation will apply. However, the normalized power export or deemed injection will not qualify for issue of Energy Saving Certificates under PAT Scheme.
(b) The quantity of exported power (partially or fully) from Renewable energy which has been sold at a preferential tariff by the Designated consumer in the assessment year under REC mechanism shall be treated as Exported power. However, the normalised power export will not qualify for issue of Energy Saving Certificates under PAT Scheme.
(i) Target Saving to be achieved (PAT obligation) (Million kcal) = Equivalent Major Product Output as per PAT scheme Notification (Tonnes) in BY x Target Saving to be
(ii) Target Saving achieved in assessment year (Million kcal)= [Gate to Gate Specific Energy Consumption in BY (TOE/Te)-Normalised Gate to Gate Specific Energy Consumption in AY (TOE/Te)] x Equivalent Major Product Output in Tonnes as per PAT scheme Notification (Tonnes) x10
(iii) Additional Saving achieved (After PAT obligation) (Million kcal) = Target Saving Achieved in AY (Million kcal) - Target Saving to be achieved (PAT obligation) in BY (Million kcal) [A] Thermal Energy Conversion for REC and Preferential Tariff, if Steam Turbine Heat Rate in assessment year = 0 Thermal energy conversion for REC and Preferential tariff (Million kcal)= [Quantum of Renewable Energy Certificates (REC) obtained as a Renewal Energy Generator (Solar & Non- Solar)(MWh) + Quantum of Energy sold under preferential tariff (MWh)] x 2717 kcal/kwh /1000 [B] Thermal Energy Conversion for REC and Preferential Tariff, if Steam Turbine Heat Rate in assessment year ≠ 0 Thermal energy conversion for REC and Preferential tariff (Million kcal)=[Quantum of Renewable Energy Certificates (REC) obtained as a Renewal Energy Generator (Solar & Non- Solar)(MWh) + Quantum of Energy sold under preferential tariff (MWh)] x Steam Turbine Net Heat Rate in AY (kcal/kwh)/1000 a. If, Additional Saving achieved (After PAT obligation) (Million kcal) <= 0, Thermal Energy to be normalized for REC and preferential tariff power sell under REC mechanism (TOE) = 0, b. If, Additional Saving achieved (After PAT obligation) (Million kcal) >0, and Thermal energy conversion for REC and Preferential tariff (Million kcal) >Additional Saving achieved (After PAT obligation) (Million kcal) then Thermal Energy to be normalized for REC and preferential tariff power sell under REC mechanism (TOE) = Additional Saving achieved (After PAT obligation) (Million kcal) c. If, Additional Saving achieved (After PAT obligation) (Million kcal) >0, and Thermal energy conversion for REC and Preferential tariff (Million kcal) <Additional Saving achieved (After PAT obligation) (Million kcal) then Thermal Energy to be normalized for REC and preferential tariff power sell under REC mechanism (TOE) =Thermal energy conversion for REC and Preferential tariff (Million kcal) 3.8 Gate to Gate Specific Energy Consumption 3.9 Normalised Gate to Gate Specific Energy Consumption
(a) Total Energy Consumption in the assessment year (Million kcal)= Total Thermal Energy Used in Power Generation (Million kcal) + Total Thermal Energy Used in Process (Million kcal) + {(Total Electricity purchased from grid (Lakh kWh) X 860)-Electricity exported (Lakh kWh) X National
(b) Normalised Total Energy Consumption in the assessment year (Million kcal) = Total Energy Consumption in the assessment year- Notional Energy Consumption for low capacity Utilisation (Million kcal)- Notional Energy Consumption for Product Mix (Million kcal)- Notional Energy Consumption for Petcoke utilisation (Million kcal)- Notional Energy Consumption for Power Mix (Million kcal)- Notional Energy Consumption for Coal Quality (Million kcal)- Notional Energy Consumption for Low CPP PLF(Million kcal)- Notional Energy Consumption for Other NewLine/Unit Commissioning+ Unforeseen Circumstances) (Million kcal)+ Energy for Power generation of a line /unit till it attains 70% of Capacity Utilisation (Million kcal)
(c) Normalised Total Energy Consumption after REC compliance in the assessment year (Million kcal) = Normalised Total Energy Consumption in the assessment year (Million kcal) + Thermal Energy to be normalized for REC and preferential tariff power sell under REC mechanism (Million kcal)
(d) Normalised Gate to Gate Specific Energy Consumption after REC Compliance (kcal/kg equivalent of Cement)
(e) Normalised Gate to Gate Specific Energy Consumption after REC Compliance (toe/Te of Cement) =Normalised Gate to Gate Specific Energy Consumption after REC Compliance (kcal/kg of Cement) /10000
(f) Baseline Normalisation (toe/tonne) = Gate to Gate Specific Energy Consumption in Baseline year (toe/tonne) – Notified Specific Energy Consumption in Baseline Year (toe/tonne)
(g) Normalised Gate to Gate Specific Energy Consumption after REC compliance Normalisation factors for the following areas have been developed in Chlor-Alkali Sector.
1. Power Mix (Import & Export from/to the grid and self-generation from the captive power plant)
2. Fuel Quality in Captive Power Plant& Combined Heat and Power Generation (Co-Gen)
3. Low Plant Load Factor in CPP
4. Hydrogen Mix (consideration for reducing venting of Hydrogen)
(i) Environmental Concern(Additional Environmental Equipment requirement due to major change in government policy on Environment)
(iii) Construction Phase or Project Activities
(iv) Addition of New Line/Unit (In Process & Power Generation)
6. Gate to Gate Specific Energy Consumption
7. Normalised Gate to Gate Specific Energy Consumption 4.1. Power Mix 4.1.1. Power Mix Normalisation for Power Sources The baseline year power mix ratio will be maintained for Assessment year for Power Source and import. The Normalised weighted heat rate calculated from the baseline year Power mix ratio will be compared with the assessment year Weighted Heat Rate and the Notional energy will be deducted from the Total energy assessed The Thermal Energy difference of electricity consumed in plant in baseline year and electricity consumed in plant during assessment year shall be subtracted from the total energy, considering the same % of power sources consumed in the baseline year.
However, any efficiency increase (i.e. reduction in Heat Rate) in Assessment year in any of the power sources will give benefit to the plant Notional Energy to be subtracted from the total Energy of Plant in the assessment year is calculated as Energy Correction for all power source in the assessment year [Million kcal]= TECPSAY x (A-WHRAY - N-WHRAY) Where,- TECPSAY: Total energy consumption from all the Power sources (Grid, CPP, DG etc) for AY in Million kwh A-WHRAY: Actual Weighted Heat Rate for the Assessment Year in kcal/kwh N-WHRAY: Normalised Weighted Heat Rate for the Assessment Year in kcal/kwh i. Normalised Weighted Heat Rate for Assessment year (kcal/kwh): Where,- A: Grid Heat Rate for Assessment year (AY) in kcal/kwh B: CPP Heat Rate for AY in kcal/kwh C: DG Heat Rate for AY in kcal/kwh D: Grid Energy consumption for Base Line Year (BY) in Million kWh E: CPP Energy consumption for BY in Million kWh F: DG Energy consumption for BY in Million kWh G: Energy Consumed from all Power sources (Grid, CPP, DG) for BY in Million kwh (Note: Any addition in the power source will attract the same fraction to be included in the above PSiHRAY= Power Source (ith) Heat rate for AY in kcal/ kWh PSiECBY= Power Source (ith) Energy Consumption for BY in Million kWh TECBY=Total Energy consumption for BY in Million kWh The Electricity Consumption from WHR is not being considered for Power Mix Normalisation) 4.1.2. Power Mix Normalisation for Power Export Net Generation Heat of captive Power Sources of Plant to be considered for export of Power from Captive Power Sources instead of 2717 kcal/kWh. Actual Generation Net heat rate would be considered for the net increase in the export of power from the baseline. The exported Energy will be normalized in the assessment year as per following calculation Notional energy for Power export to be subtracted in the assessment year [Million kcal] Where,- GnNHRAY: Generation Net Heat Rate for AY in kcal/kwh EXPAY: Exported Electrical Energy in AY in Lakh kwh EXPBY: Exported Electrical Energy in BY in Lakh kwh 4.2. Fuel Quality for CPP and Co-gen
(a) Coal Quality for CPP The Boiler Efficiency will be calculated for the baseline as well as assessment year with the help of Coal analysis constituents like GCV, %Ash, %Moisture, %H and Boiler Efficiency Equation provided to calculate the Boiler efficiency.
Hence, by keeping the Turbine heat rate constant for both the years, the CPP heat hate will be calculated for the respective year. The Thermal Energy for the difference in heat rate of CPP will be deducted from the total energy consumption of the plant
(i) Notional Thermal Energy to be deducted in the assessment year [Million kcal] = [CPP Heat Rate in AY
(ii) CPP Heat Rate in AY= CPP Heat Rate in BY x (Boiler Efficiency in BY/Boiler Efficiency in AY)
(iii) Boiler Efficiency in BY= 92.5-[{50xA+630 (M+9H) } /GCV] (Values are for baseline Year)
(iv) Boiler Efficiency in AY= 92.5-[{50xA+630 (M+9H) } /GCV] (Values are for assessment Year) Where,- A: Ash in % M= Moisture in % H= Hydrogen in % GCV: Coal Gross Calorific Value in kcal/kwh BY = Baseline Year CPP= Captive Power Plant b. Coal Quality for Cogen
(i) Boiler efficiency in baseline year = 92.5-[{50xA+630 (M+9H) } /GCV]
(ii) Boiler efficiency in assessment year = 92.5-[{50xA+630 (M+9H)} /GCV]
(iii) Weighted Percentage of Coal Energy Used in steam Generation (Process Boiler) in BY (Factor) n=1{(Operating Capacity of Boilers used for Steam generation in TPH x Percentage of Coal Energy Used in steam Generation in the boilers for Steam generation in %) / ∑ n=1 Operating Capacity of Boilers used for Steam generation (TPH)}
(iv) Weighted Percentage of Coal Energy Used in steam Generation (Process Boiler) in AY (Factor) n=1{(Operating Capacity of Boilers used for Steam generation in TPH x Percentage of Coal Energy Used in steam Generation in the boilers for Steam generation in %) / ∑ n=1Operating Capacity of Boilers used for Steam generation (TPH)}
(v) Weighted Percentage of Coal Energy Used in steam Generation (Co-Gen Boiler) in BY n=6 {(Operating Capacity of Boilers used for Steam generation in TPH x Percentage of Coal Energy Used in steam Generation in the boilers for Steam generation in %) / =∑ n=6 Operating Capacity of Boilers used for Steam generation (TPH)}
(vi) Weighted Percentage of Coal Energy Used in steam Generation (Co-Gen Boiler) in AY n=6 {(Operating Capacity of Boilers used for Steam generation in TPH x Percentage of Coal Energy Used in steam Generation in the boilers for Steam generation in %) / ∑ of Boilers used for Steam generation (TPH)}
(vii) Weighted Average Specific Steam Consumption in BY & AY (kCal/kg of Steam)= n=1(Total Steam Generation at Process Boiler (Tonnes) x Specific Energy Consumption for Steam Generation in Process Boilers (kcal/kg of steam) + ∑ n=6 (Total Steam Generation at Co-Gen Boiler (Tonnes) x Specific Energy Consumption for Steam Generation in Co-Gen Boiler (kcal/kg of steam)} / n=1 Total Steam generation at all process & Cogen boilers
(viii) Normalized Specific Energy Consumption for Steam Generation (kCal/kg of Steam) = Weighted Average Specific Steam Consumption in BY x (Boiler efficiency in BY (%)/Boiler Efficiency in AY (%))
(ix) Difference in Specific Steam from BY to AY (kCal/kg of Steam) = Normalized Specific Energy Consumption for Steam Generation in AY (kcal/kg of steam)-Weighted Average Specific Steam Consumption in BY (kcal/kg of steam)
(x) Energy to be subtracted w.r.t. Fuel Quality in Co-Gen (Million kCal) = Difference in Specific Steam from BY to AY (kcal/kg of steam)x {(Total Steam Generation of all Process Boilers in AY (Tonnes) x Weighted Percentage of Coal Energy Used in steam Generation (Process Boiler) in AY)+( Total Steam Generation at Co-Gen Boiler in AY (Tonnes) x Weighted Percentage of Coal Energy Used in steam Generation (Co-Gen Boiler) in AY)}/1000 Where,- A: Ash in % M= Moisture in % H= Hydrogen in % GCV: Coal Gross Calorific Value in kcal/kwh BY = Baseline Year CPP= Captive Power Plant TPH=Tonnes Per Hour 4.3. Hydrogen Mix Normalisation for Hydrogen mix (consideration of reducing venting of Hydrogen) Chlor-Alkali industry is having abundant of hydrogen as their by-product in the process of making Casutic Soda Lye and is being used as fuel by many DCs which is a good practice. Normalisation factor is developed to reduce wastage of hydrogen which can be used as a fuel in the plant. Here under are the formulae discussed for Hydrogen Normalisation:
Case-I: This formulae will get trigger once percentage of Hydrogen vented is lesser than the minimum value of percentage of Hydrogen vented in any base year/target year of any PAT cycles.
(i) Energy to be subtracted from total Energy Consumption (in toe) = [(% of Hydrogen vented in baseline year of hydrogen venting- % of Hydrogen vented in assessment year) x Stiochiometric Hydrogen x 3050 x 10^5] – [(% of Hydrogen used for production/others in base year) – (% of Hydrogen used for production/others in assessment year) x Stiochiometric Hydrogen x 3050 x 10^5] / 10^7.
(ii) % Hydrogen vented in baseline of hydrogen venting = Min % of Hydrogen venting i.e. (Hydrogen vented/ Stiochiometric Hydrogen) in any of base/target year of all PAT cycles.
(iii) % Hydrogen vented in assessment year = % of Hydrogen venting i.e. (Hydrogen vented/ Stiochiometric Hydrogen) in the assessment year of respective PAT ycle. Stiochiometric Hydrogen (Lac NM3) = Caustic soda in baseline year (ton) x 280 / 10^5
(iv) % Hydrogen used for production/other in baseline year = (hydrogen used production / stiochiometric hydrogen) in base year of respective PAT cycle.
(v) % Hydrogen used for production/other in assessment year = (hydrogen used production / stiochiometric hydrogen) in assessment year of respective PAT cycle.
Case II: If, percentage (%) of product and other in the assessment period becomes lesser than the % of product & other of the base year then:
(i) Energy to be subtracted from total Energy Consumption (in toe) = [(% of Hydrogen vented in baseline year of hydrogen venting- % of Hydrogen vented in assessment year) x Stiochiometric
(ii) % Hydrogen vented in baseline of hydrogen venting = Min % of Hydrogen venting i.e. (Hydrogen vented/ Stiochiometric Hydrogen) in any of base/target year of all PAT cycles.
(iii) % Hydrogen vented in assessment year = % of Hydrogen venting i.e. (Hydrogen vented/ Stiochiometric Hydrogen) in the assessment year of respective PAT ycle.
(iv) Stiochiometric Hydrogen (Lac NM3) = Caustic soda in baseline year (ton) x 280 / 10^5 4.4. Low PLF compensation in CPP Due to decreased loading, the Plant load Factor (PLF) will be worsened and affects the unit heat rate. The comparison between baseline year and assessment year will be carried out through characteristics curve of Load Vs Heat rate for correction factor.
Normalisation is required to compensate for the change in heat rate of CPP due to variation in PLF from the baseline.
The Thermal Energy reduction due to low PLF in CPP is calculated as below:-
(i) Notional Thermal Energy reduction from the total energy consumption of the plant [Million kcal] = Total Generation in Lakh kwh x Actual Gross Heat Rate in AY (kcal/kwh)-Normalised Gross Heat Rate in AY (kcal/kwh)]
(ii) Normalised Gross Heat Rate in AY [kcal/kwh]= Actual Gross Heat Rate in AY (kcal/kwh) x (1- % increase in Heat Rate from Design Heat Rate in AY due to external factor/100)
(iii) % increase in Heat Rate from Design Heat Rate in AY due to external factor = (% increase in Heat Rate in AY - % increase in Heat Rate in BY) x loss in PLF from Assessment Year due to external factor in %/100
(iv) % increase in Heat Rate from Design Heat Rate in Baseline Year = =0.0016
(v) % increase in the Heat Rate from Design Heat Rate in Assessment Year = Where,- BY= Baseline Year %Loading BY = Percentage Loading in Baseline Year %Loading AY = Percentage Loading in Assessment Year 4.5. Normalisation Others 4.5.1. Environmental Concern Additional Environmental Equipment requirement due to major change in government policy on Environment The Normalisation takes place in the assessment year for additional Equipment’s Energy Consumption only if there is major change in government policy on Environment Standard. The Energy will be normalized for additional Energy consumption details from Energy meters. This is to be excluded from the input energy as calculated below Notional Thermal Energy to be deducted in the assessment year due to Environmental Concern [Million kcal] = Additional Electrical Energy Consumed (Lakh kWh) x Weighted Heat Rate (kcal/kwh)/10+ Additional Thermal Energy Consumed (Million kcal) 4.5.2. Biomass/ Alternate Fuel Unavailability w.r.t Baseline Year The Normalisation for Unavailability for Biomass or Alternate Fuel is applied in the baseline year. The energy contained by the fossil fuel replacement will be deducted in the assessment year Notional Thermal Energy to be deducted in the assessment year due to Biomass/Alternate Fuel Unavailability [Million kcal] Where,- FFBAY= Biomass replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVBBY: Gross Calorific Value of Biomass in Baseline Year (kcal/kg) FFSAAY= Solid Alternate Fuel replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVSABY: Gross Calorific Value of Solid Alternate Fuel in Baseline Year (kcal/kg) FFBAY= Liquid Alternate Fuel replacement with Fossil fuel due to un-availability used in the process in Assessment Year (Tonnes) GCVLABY: Gross Calorific Value of Biomass in Baseline Year (kcal/kg) 4.5.3. Construction Phase or Project Activities The energy consumed during construction phase or project activities are non-productive energy and hence will be subtracted in the assessment year. The energy consumed by the equipment till commissioning will also be deducted in the assessment year Notional Thermal Energy to be deducted in the assessment year due to Construction Phase or Project Activities [Million kcal]= Electrical Energy Consumed due to commissioning of Equipment (Lakh kwh) x Weighted Heat Rate (kcal/kwh)/10+ Thermal Energy Consumed due to commissioning of Equipment (Million kcal) 4.5.4. Addition of New Line/Unit (In Process and Power Generation) In case a DC commissions a new line/production unit before or during the assessment/target year, the production and energy consumption of new unit will be considered in the total plant energy consumption and production volumes once the Capacity Utilisation of that line has touched / increased over 70%. However, the energy consumption and production volume will not be included till it attains 70% of Capacity Utilisation. Energy consumed and production made (if any) during any project activity during the assessment year, will be subtracted from the total energy and production in the Assessment year. Similarly, the same methodology is applied on a new unit installation for power generation (CPP) within the plant boundary.
(i) Thermal Energy Consumed due to commissioning of New process Line/Unit till it attains 70 per cent. of Capacity Utilisation to be subtracted in assessment year (Million kCal) = (Electrical Energy Consumed due to commissioning of New process Line/Unit till it attains 70 per cent. of Capacity Utilisation (Lakh kWh) x Weighted Average Heat rate in AY (kcal/kwh)/10) + Thermal Energy Consumed due to commissioning of New Process Line/Unit till it attains 70 per cent of Capacity Utilisation (Million kcal) The Production during commissioning of New Process Line/Unit will be subtracted from the total production of plant.
(ii) Thermal Energy Consumed from external source due to commissioning of New Line/Unit till it attains 70 per cent of Capacity Utilisation in Power generation to be subtracted in the assessment year (Million kcal) = (Electrical Energy Consumed from external source due to commissioning of New Line/Unit till it attains 70 per cent of Capacity Utilisation in Power generation (Lakh kWh) x Weighted Average Heat rate in AY (kcal/kwh)/10) + Thermal Energy Consumed due to commissioning of New Line/Unit till it attains 70 per cent of Capacity Utilisation in Power generation (Million kcal)
(iii) Steam Generation till new Line/Unit attains 70 per cent. Capacity Utilisation (CPP/Co-Gen) to be added in the assessment year (Million kCal) = {(Steam Generation till new Line/Unit attains 70 per cent. Capacity Utilisation (Tonne) * Steam specific energy consumption (kcal/kg of
(iv) Thermal Energy to be added in the assessment year for Power generation of a line /unit till it attains 70 per cent. of Capacity Utilisation (Million kcal)= Net Electricity Generation till new Line/Unit attains 70 per cent. Capacity Utilisation (Lakh kWh) x Weighted Heat Rate Where,- 4.5.5. Unforeseen Circumstances The Normalisation is required for Energy system of a plant, if the situation influences the Energy Consumption, which cannot be controlled by Plant Management and is termed as Unforeseen Circumstances. The Energy consumed due to unforeseen circumstances to be deducted in the assessment year Thermal Energy consumed due to unforeseen (Million kcal) = (Electrical Energy to be Normalized in AY x Weighted Average Heat rate in AY (kcal/kWh)/10) + Thermal Energy to be Normalized (Million kcal) 4.5.6. Renewable Energy The quantity of exported power (partially or fully) on which Renewable Energy Certificates have been earned by Designated Consumer in the assessment year under REC mechanism shall be treated as Exported power and Normalisation will apply. However, the normalized power export or deemed injection will not qualify for issue of Energy Saving Certificates under PAT Scheme. The quantity of exported power (partially or fully) from Renewable energy which has been sold at a preferential tariff by the Designated consumer in the assessment year under REC mechanism shall be treated as Exported power. However, the normalized power export will not qualify for issue of Energy Saving Certificates under PAT Scheme.
(i) Target Saving to be achieved (PAT obligation) (Million kcal) = Equivalent Major Product Output
Provisions this rule answers to
Read out of the instrument itself: an enabling provision is one it says it was made under, which is the power it rests on. The rest it names without resting on.
- Energy Conservation Act s. 14 Power of Central Government to enforce efficient use of energy and its conservation — made under this
- Energy Conservation Act s. 14A Issuance of energy savings certificate — made under this
- Energy Conservation Act s. 14B Power of Central Government to specify value of energy — made under this
- Energy Conservation Act s. 56 Power of Central Government to make rules — made under this
- Energy Conservation Act s. 8 Constitution of Advisory Committees and other committees
- Energy Conservation Act s. 15 Power of State Government to enforce certain provisions for efficient use of energy and its conservation
Other instruments under the same Act
- MEA Extension Order 2022 Order 2022
- No. BEE/S&L/Ceiling Fan/05/2019-20 - Bureau of Energy Efficiency (Particulars and Manner of their Display on Labels of Electric Ceiling Type Fans) Regulations, 2022. Regulation 2022
- Notification 14(A) S.O. 2210(E) - Ceiling Fan Notification 2022
- Notification 14(B) S.O. 2211(E) - Ceiling Fan Notification 2022
- S.O. 09 (E) - amendment notification - New Sectors in PAT Notification 2022
- Amendment II 14(a) S.O. 4636(E) Notification - Direct Cool Refrigerator Notification 2021
- Amendment III 14(a) S.O. 4587 (E) Notification - Colour Television Notification 2021
- Amendment III 14(a) S.O. 4634(E) Notification - Room Air Conditioners Notification 2021
- Amendment IV 14(a) S.O. 4208 (E) Notification - Stationary Storage Type Electric Water Heater Notification 2021
- Amendment IV 14(a) S.O. 4635(E) Notification - Frost Free Refrigerator Notification 2021
- S.O.4491(E) - PAT VII Target Notification 2021
- Amendment II 14(a) S.O. 4485(E) Notification - Room Air Conditioners Notification 2020
Source and method. Compiled from the enactments of Parliament and of the State legislatures as published on India Code, and republished together with commentary and other original matter under section 52(1)(q)(ii) of the Copyright Act, 1957. Structured, cross-referenced and maintained by eCourtsIndia. Recorded by India Code; the text, where shown, is what its own document carried. This page is not a substitute for legal advice.